IP Library › Granted Patent US 12,351,070
Granted Patent B2
US 12,351,070 · App. 18/200,209 · Granted Jul 8, 2025

Method for balancing parallel battery packs using pre-charging circuit and apparatus and system for the same

Inventors: Yoon Cheol Jeon (Suwon-Si, KR); Hyun Ki Cho (Anyang-Si, KR); Jin Soo Jang (Yongin-Si, KR)
Assignees: Hyundai Motor Company; Kia Corporation
B60L58/22B60L53/20B60L58/12B64D27/24B64U50/34H02J7/0048B60L2200/10B64D2221/00H02J2207/20
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Quick Facts
Patent No.
US 12,351,070
App. No.
18/200,209
Granted
Jul 8, 2025
Kind
B2
Abstract

Provided is a method in an electricity-driven apparatus to be driven by receiving power through a plurality of battery packs in a parallel type. The method includes detecting a state of charge (SOC) of each of the plurality of battery packs, calculating a voltage difference between the plurality of battery packs based on the detected SOC, and performing battery pack balancing based on the calculated voltage difference exceeding a threshold value. The battery pack balancing is performed by a pre-charging circuit including a balancing relay.

Claims (55)

1. A method comprising:

detecting a state of charge (SOC) of each of a plurality of battery packs that provide power to an electricity-driven apparatus, wherein the plurality of battery packs are connected in parallel;

calculating, based on the detected SOC, a voltage difference between the plurality of battery packs; and

performing, by one or more pre-charging circuits, battery pack balancing, based on the calculated voltage difference exceeding a threshold value,

wherein each of the one or more pre-charging circuits corresponds to one of the plurality of battery packs,

wherein each pre-charging circuit of the one or more pre-charging circuits comprises:

a pre-charging relay and a resistor that are connected in series with each other between a first electrode of a battery pack and a capacitor of an inverter connected to a motor of the electricity-driven apparatus;

a main relay connected in parallel to the pre-charging relay and the resistor; and

a balancing relay connected between the resistor and a second electrode of the battery pack.

2. The method of claim 1 ,

wherein the performing of the battery pack balancing comprises forming a closed-loop connecting the first electrode of the battery pack, the pre-charging relay, the resistor, and the second electrode of the battery pack.

3. The method of claim 1 , wherein the performing of the battery pack balancing comprises:

identifying, based on the detected SOC, a battery pack, of the plurality of battery packs, that has a maximum voltage; and

dropping a voltage of the battery pack having the maximum voltage by turning on, for a specific time, the pre-charging relay and the balancing relay of a first pre-charging circuit of the one or more pre-charging circuits, wherein the first pre-charging circuit of the one or more precharging circuits corresponds to the battery pack having the maximum voltage.

4. The method of claim 3 , wherein the performing of the battery pack balancing further comprises:

turning off the pre-charging relay and the balancing relay of the first pre-charging circuit of the one or more pre-charging circuits after the specific time has elapsed;

re-measuring a voltage of each battery pack of the plurality of battery packs; and

recalculating the voltage difference based on the re-measured voltages.

5. The method of claim 4 , further comprising sequentially repeating the battery pack balancing based on the re-measured voltages, until the re-calculated voltage difference reaches a threshold value.

6. The method of claim 1 , further comprising performing a precharging operation of charging the capacitor by turning on the pre-charging relay of at least one pre-charging circuit of the one or more pre-charging circuits, based on the calculated voltage difference being less than or equal to a threshold value.

7. The method of claim 1 , further comprising supplying power to the inverter by turning off the pre-charging relay and turning on the main relay, based on the capacitor of the inverter being fully charged.

8. The method of claim 1 , wherein the calculating of the voltage difference between the plurality of battery packs comprises:

identifying, among the plurality of battery packs, a first battery pack that has a maximum voltage of the plurality of battery packs; and

identifying, among the plurality of battery packs, a second battery pack that has a minimum voltage of the plurality of battery packs,

wherein the voltage difference is calculated as a difference between the maximum voltage and the minimum voltage.

9. The method of claim 1 , wherein a first pre-charging circuit, of the one or more pre-charging circuits, is connected to at least two battery packs of the plurality of battery packs via other pre-charging circuits of the one or more pre-charging circuits.

10. The method of claim 1 , wherein the electricity-driven apparatus comprises at least one of an electric vehicle or an unmanned aerial vehicle.

11. An electricity-driven apparatus comprising:

a plurality of battery packs connected to each other in parallel;

a plurality of inverters connected to motors driven by power provided by the plurality of battery packs; and

one or more pre-charging circuits interposed between the plurality of battery packs and the plurality of inverters,

wherein each of the one or more pre-charging circuits corresponds to one of the plurality of battery packs,

wherein each pre-charging circuit of the one or more pre-charging circuits comprises:

a pre-charging relay and a resistor that are connected in series with each other between a first electrode of a battery pack and a capacitor of an inverter connected to a motor of the electricity-driven apparatus;

a main relay connected in parallel to the pre-charging relay and the resistor; and

a balancing relay connected between the resistor and a second electrode of the battery pack.

12. The electricity-driven apparatus of claim 11 , wherein each pre-charging circuit of the one or more pre-charging circuits is configured to form a closed-loop connecting the first electrode of the battery pack, the pre-charging relay, the resistor, and the second electrode of the battery pack.

13. The electricity-driven apparatus of claim 12 , further comprising a battery management system,

wherein the battery management system is configured to:

detect a state of charge (SOC) of each of the plurality of battery packs;

calculate a voltage difference between the plurality of battery packs based on the detected SOC; and

perform battery pack balancing of the plurality of battery packs based on the calculated voltage difference exceeding a threshold value.

14. The electricity-driven apparatus of claim 13 , wherein the battery management system is configured to calculate the voltage difference based on a maximum voltage and a minimum voltage of the plurality of battery packs.

15. The electricity-driven apparatus of claim 11 , further comprising a battery management system,

wherein the battery management system is configured to:

identify, based on a state of charge (SOC) of each of the plurality of battery packs, a battery pack, of the plurality of battery packs, that has a maximum voltage; and

drop a voltage of the battery pack having the maximum voltage by turning on, for a specific time, the pre-charging relay and the balancing relay of a first pre-charging circuit of the one or more pre-charging circuits, wherein the first pre-charging circuit of the one or more pre-charging circuits corresponds to the battery pack having the maximum voltage.

16. The electricity-driven apparatus of claim 15 , wherein the battery management system is further configured to:

turn off the pre-charging relay and the balancing relay of the first pre-charging circuit of the one or more pre-charging circuits after the specific time has elapsed; and

measure a voltage of each battery pack of the plurality of battery packs; and

calculate, based on the measured voltages, a voltage difference between the plurality of battery packs.

17. The electricity-driven apparatus of claim 16 , wherein the battery management system is further configured to sequentially repeat the battery pack balancing based on the measured voltages, until the calculated voltage difference reaches a threshold value.

18. The electricity-driven apparatus of claim 11 , further comprising a battery management system, wherein the battery management system is configured to perform a pre-charging operation of charging capacitors, of the plurality of inverters, by turning on the pre-charging relay of at least one pre-charging circuit of the one or more pre-charging circuits, based on a voltage difference between the plurality of battery packs being less than or equal to a threshold value.

19. The electricity-driven apparatus of claim 11 , further comprising a battery management system, wherein the battery management system is configured to, based on capacitors of the plurality of inverters being fully charged, supply power to the plurality of inverters by turning off the pre-charging relay and turning on the main relay.

20. The electricity-driven apparatus of claim 11 , wherein the main relay is connected between the first electrode of the battery pack and the capacitor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2023
From: JEON, YOON CHEOL; CHO, HYUN KI; JANG, JIN SOO
To: HYUNDAI MOTOR COMPANY; KIA CORPORATION
Reel/Frame 063724/0043 →
Priority Claims (1)
KR 10-2022-0177527 · Dec 16, 2022 · national
Continuity (1)
Related Publication 20240198854A1 · Jun 20, 2024
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