IP Library › Granted Patent US 12,352,039
Granted Patent B2
US 12,352,039 · App. 17/885,190 · Granted Jul 8, 2025

Connector for connecting structural insulated panels

Inventor: Carl Gillberg (Oxnard, CA)
Assignee: Carl Gillberg
E04B1/6108E04B1/14E04B1/388E04C2/46E04C2/50E04B2001/6195E04B2103/04E04C2/284
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Quick Facts
Patent No.
US 12,352,039
App. No.
17/885,190
Granted
Jul 8, 2025
Kind
B2
Abstract

A connector for a structural insulated panel includes a base, a pair of sidewalls extending substantially perpendicularly to the base and arranged spaced apart from each other, each sidewall including a rail portion. The connector also includes a body arranged between the pair of sidewalls and defining a first gap between a first sidewall of the pair of sidewalls and the body and a second gap between a second sidewall of the pair of sidewalls and the body. The first gap is adapted to receive a first edge portion of a first layer of the structural insulated panel and the second gap is adapted to receive a second edge portion of the structural insulated panel. The connector further includes a pair of tongues extending substantially parallel to an outer surface of the base and defining a pair of channels therebetween.

Claims (28)

1. A connector for a structural insulated panel, the connector comprises:

a base;

a pair of sidewalls extending substantially perpendicularly to the base and arranged spaced apart from each other, each sidewall including a rail portion;

a body arranged between the pair of sidewalls and defining a first gap between a first sidewall of the pair of sidewalls and the body and a second gap between a second sidewall of the pair of sidewalls and the body, wherein the first gap is adapted to receive a first edge portion of a first layer of the structural insulated panel and the second gap is adapted to receive a second edge portion of a second layer of the structural insulated panel; and

a pair of tongues extending substantially parallel to an outer surface of the base and defining a pair of channels therebetween, wherein a first tongue of the pair of tongues extends towards the first sidewall and a second tongue of the pair of tongues extends in a direction opposite to the first tongue and towards the second sidewall,

wherein the rail portion of the connector is adapted to engage with one of a pair of tongues of another connector to enable a coupling the structural insulated panel with another structural insulated panel.

2. The connector of claim 1 , wherein each of the pair of sidewalls includes a wall portion and the rail portion, wherein a step is defined at an interface of wall portion and the rail portion.

3. The connector of claim 1 , wherein the body includes

a first side extending substantially parallel to the first sidewall, and

a second side arranged spaced apart from the first side and extending substantially parallel to the second sidewall,

wherein the first gap is defined between the first sidewall and the first side and the second gap is defined between the second sidewall and the second side.

4. The connector of claim 1 , wherein the base defines a depression to enable a position of a sleeve inside the body.

5. A building structure, comprises:

a pair of structural insulated panels arranged substantially perpendicularly to each other, each of the pair of structural insulated panels includes an insulation layer sandwiched between two layers of board, wherein each of the two layers of the board includes an edge portion extending outwardly of an outer edge of the insulation layer defining a space therebetween; and

a pair of connectors coupling the pair of structural insulated panels, each connector includes

a base,

a pair of sidewalls extending substantially perpendicularly to the base and arranged spaced apart from each other, each sidewall including a rail portion,

a body arranged between the pair of sidewalls and defining a first gap between a first sidewall of the pair of sidewalls and the body and a second gap between a second sidewall of the pair of sidewalls and the body, wherein the edge portions of each of the pair of structural insulated panels are arranged inside the first gap and the second gap of corresponding one of the pair of connectors, and

a pair of tongues extending substantially parallel to an outer surface of the base and defining a pair of channels therebetween,

wherein the rail portion of one connector is engaged with one of the pair of tongues of another connector to enable a coupling of the pair of structural insulated panels.

6. The building structure of claim 5 , wherein each of the pair of sidewalls includes a wall portion and the rail portion, wherein a step is defined at an interface of wall portion and the rail portion.

7. The building structure of claim 6 , wherein a first tongue of the pair of tongues extends towards the first sidewall and a second tongue of the pair of tongues extends in a direction opposite to the first tongue and towards the second sidewall.

8. The building structure of claim 5 , wherein the body includes

a first side extending substantially parallel to the first sidewall, and

a second side arranged spaced apart from the first side and extending substantially parallel to the second sidewall,

wherein the first gap is defined between the first sidewall and the first side and the second gap is defined between the second sidewall and the second side.

9. The building structure of claim 5 , wherein the base defines a depression to enable a position of a sleeve inside the body.

10. The building structure of claim 5 , wherein the body of each connector is arranged inside the space of a corresponding structural insulated panel of the pair of structural insulated panels.

Continuity (2)
Provisional Application 63231367 · Aug 10, 2021
Related Publication 20230052391A1 · Feb 16, 2023
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