IP Library › Granted Patent US 12,352,094
Granted Patent B2
US 12,352,094 · App. 18/355,937 · Granted Jul 8, 2025

Power management for door system with high and low voltage electrical power supplies for integrated electric devices and methods of operation

Inventors: Cory J. Sorice (La Grange, IL); Steven B. Swartzmiller (Batavia, IL); Alex Bodurka (Portage, MI)
Assignee: Masonite Corporation
E05F15/73H02J5/00E05F2015/763E05F2015/767
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Quick Facts
Patent No.
US 12,352,094
App. No.
18/355,937
Granted
Jul 8, 2025
Kind
B2
Abstract

A door system comprises a door frame adapted to be mounted within an opening, a door pivotally attached to the door frame, an AC/DC converter operably associated with the door frame, a DC electric device mounted to the door, at least one sensor mounted to the door frame or the door, and a power management controller configured to receive an input from the at least one sensor and send a command to the DC electric device. The AC/DC converter is configured to be electrically connected to an AC power unit disposed outside the door system. The DC electric device is electrically connected to the AC/DC converter.

Claims (61)

1. A door system, comprising:

a door frame adapted to be mounted within an opening;

a door pivotally attached to the door frame;

an AC/DC converter disposed within a pocket formed in the door frame and configured to be electrically connected to an AC power unit disposed outside the door system;

a DC electric device mounted to the door frame or the door and electrically connected to the AC/DC converter;

at least one sensor mounted to the door frame or the door; and

a power management controller configured to receive an input from the at least one sensor and send a command or power to the DC electric device,

further comprising a DC power distribution system mounted to the door frame,

wherein the AC/DC converter and the DC power distribution system are located in an upper jamb rail member of a frame assembly.

2. The door system of claim 1 , wherein the at least one sensor is mounted to the door and movable therewith.

3. The door system of claim 1 , further comprising a battery, the battery operably associated with the power management controller and the DC electric device in order to provide power thereto.

4. The door system of claim 3 , wherein a plurality of DC electric devices are mounted to the door or door frame, each of the DC electric devices in electrical communication with the power management controller.

5. The door system of claim 4 , comprising a plurality of sensors, wherein each of the sensors is mounted to the door or the door frame, and wherein each of the sensors is in communication with the power management controller.

6. The door system of claim 5 , wherein at least one of the sensors is in wireless communication with the power management controller.

7. The door system of claim 5 , wherein at least one of the sensors is in wired communication with the power management controller.

8. The door system of claim 4 , wherein the DC electric devices are one of a video camera, a door lock, a LED, an illuminated key hole, and a door state sensor.

9. The door system of claim 3 , wherein the battery is a rechargeable battery and the power management controller controls charging of the battery.

10. A door assembly, comprising:

a door frame adapted to be mounted within an opening; a door pivotally attached to the door frame;

an AC/DC converter disposed within a pocket formed in the door frame and configured to be electrically connected to an AC power unit;

a DC power distribution system mounted to the door or door frame and electrically connected to the AC/DC converter;

a plurality of low-voltage DC electric devices mounted to the door or door frame and electrically connected to the AC/DC converter through the DC power distribution system; and

a power management controller operably associated with the DC electric devices and configured for controlling operation thereof,

wherein the AC/DC converter and the DC power distribution system are located in an upper jamb rail member of a frame assembly.

11. The door assembly of claim 10 , further comprising an AC distribution unit mounted to the door frame.

12. The door assembly of claim 10 , wherein the DC electric devices are selected from the group consisting of a video camera, a door lock, a LED, an illuminated key hole, and a door state sensor.

13. The door assembly of claim 10 , further comprising a battery, the battery electrically connected to the power management controller for providing electric power thereto.

14. The door assembly of claim 13 , wherein the battery is a rechargeable battery, and wherein the power management controller is configured to charge the battery.

15. The door assembly of claim 12 , wherein at least a first sensor is adapted for operable association with the door and in communication with the power management controller, and wherein the power management controller is configured for operating at least one of the DC electric devices in response to a signal received from the sensor.

16. An entryway, comprising:

a door frame mounted within an opening;

a door pivotally attached to the door frame;

an AC power supply operably associated with the door frame;

an AC/DC converter disposed within a pocket formed in the door frame and electrically connected to the AC power supply operably associated with the door;

a DC power distribution system mounted to the door or door frame and electrically connected to the AC/DC converter;

a plurality of sensors operably associated with the entryway;

a plurality of DC electric devices mounted to the door or door frame and electrically connected to the DC power distribution system; and

a power management controller operably associated with the DC electric devices and with the sensors, and configured for controlling at least one of the DC electric devices in response to the sensors,

wherein the AC/DC converter and the DC power distribution system are located in an upper jamb rail member of a frame assembly.

17. The entryway of claim 16 , wherein a power transfer device connects the AC power supply unit to the AC/DC converter.

18. The entryway of claim 17 , wherein the AC/DC converter is configured to reduce and convert the voltage of the electric power received from the AC power supply.

19. The entryway of claim 18 , further comprising a battery mounted to the door and electrically connected to the power management controller for providing electric power thereto.

20. The entryway of claim 17 , wherein the power management controller is configured to provide electric power to the DC electric devices, to receive data from the sensors and the DC electric devices, and/or to provide control signals to the DC electric devices.

21. The entryway of claim 20 , wherein at least one of the sensors is in wireless communication with the power management controller.

22. The entryway of claim 16 , further comprising an AC-powered device operably associated with the door frame and connected to the door, wherein the AC-powered device is electrically connected to the AC power supply.

23. The entryway of claim 22 , wherein the AC-powered device is mounted to the door frame, and wherein the AC-powered device is adapted to close the door in response to a signal from the power management controller.

24. The entryway of claim 21 , wherein the DC electric devices include at least one of a video camera, a door lock, a LED, an illuminated keyhole, and a door state sensor.

25. The entryway of claim 21 , wherein at least one of the sensors is mounted to the door and one of the sensors is mounted to the door frame.

26. The entryway of claim 25 , wherein the power management controller is adapted and configured for communication with a remotely located controller for operating at least one of the DC electric devices in response to a command from the remotely located controller.

27. A method of operating an entryway, comprising:

providing a door frame within an opening;

positioning a source of AC power proximate the door frame;

converting, within the door frame, the AC power to DC power by rectifying and reducing the voltage of the AC power, and supplying low-voltage DC power to the door;

positioning at least one DC electric device on the door or door frame;

providing a power management controller electrically connected to the AC/DC converter and operably associated with the DC electric devices and a plurality of sensors for controlling supply of power thereto;

receiving data at the power management controller from at least one of the plurality of sensors or the electric device;

transmitting operating signals or DC power to DC electric devices from the power management controller in response to the the at least one of the plurality of sensors; and

operating the DC electric devices in response to the output from the power management controller,

wherein the AC/DC converter and a DC distribution system are located in an upper jamb rail member of a frame assembly.

28. The door system of claim 1 , further comprising an AC distribution unit mounted to the door frame.

29. The door system of claim 27 , wherein the AC distribution unit is located in the upper jamb rail member header of the frame assembly.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2023
From: SORICE, CORY J.; SWARTZMILLER, STEVEN B.; BODURKA, ALEX
To: MASONITE CORPORATION
Reel/Frame 065404/0247 →
Continuity (5)
Continuation 17142759 · Jan 6, 2021
Provisional Application 63087526 · Oct 5, 2020
Provisional Application 63064053 · Aug 11, 2020
Provisional Application 62957415 · Jan 6, 2020
Related Publication 20230366254A1 · Nov 16, 2023
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