IP Library Granted Patent US 12,355,046
Granted Patent B2
US 12,355,046 · App. 18/654,294 · Granted Jul 8, 2025

Battery module

Inventors: Go Yamashiro (Hyogo, JP); Shingo Ochi (Hyogo, JP)
Assignee: SANYO Electric Co., Ltd.
H01M10/6555H01M10/613H01M10/647H01M10/653H01M50/204H01M50/209H01M50/289
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,355,046
App. No.
18/654,294
Granted
Jul 8, 2025
Kind
B2
Abstract

The battery module includes a plurality of batteries stacked together, and separator disposed between an adjoining two of the plurality of batteries and configured to insulate between the adjoining two of batteries. Separator includes thermal conduction suppressor and position regulator. Thermal conduction suppressor has lower thermal conductivity than position regulator and suppresses thermal conduction between the adjoining two of batteries. Position regulator has higher rigidity than thermal conduction suppressor, has dimension in stacked direction of batteries equal to or greater than dimension of thermal conduction suppressor in stacked direction, and abuts the adjoining two of batteries to regulate a position of each of the adjoining two of batteries in stacked direction.

Claims (67)

1. A battery module comprising:

a plurality of batteries stacked together in a stacked direction; and

a separator disposed between an adjoining two of the plurality of batteries and configured to insulate between the adjoining two of the plurality of batteries, wherein

the separator includes a thermal conduction suppressor and a position regulator,

the position regulator defines a through hole extending through the separator in the stacked direction,

the thermal conduction suppressor is disposed inside the through hole of the position regulator when viewed in the stacked direction,

a thickness of the thermal conduction suppressor in an uncompressed state thereof is shorter than a depth of the through hole of the position regulator in the stacked direction,

the thermal conduction suppressor is configured:

to have a lower thermal conductivity than a thermal conductivity of the position regulator; and

to suppress thermal conduction between the adjoining two of the plurality of batteries, and

the position regulator is configured:

to abut the adjoining two of the plurality of batteries; and

to regulate a position of each of the adjoining two of the plurality of batteries in the stacked direction.

2. The battery module according to claim 1 , wherein

each of the plurality of batteries includes:

an outer can;

an electrode body accommodated in the outer can; and

an output terminal provided on a first surface of the outer can, and

the position regulator has a center in a first direction, in which the first surface and a second surface opposing the first surface are aligned to each other, the center positioned closer to the second surface with respect to a center of a corresponding one of the plurality of batteries in the first direction.

3. The battery module according to claim 2 , wherein

the position regulator includes a first part disposed closer to the first surface, and a second part disposed closer to the second surface, each of the first part and the second part having an elongated shape and extending in a second direction intersecting the first direction,

the electrode body has a rectangular shape extending in the second direction, and

when viewed in the stacked direction of the plurality of batteries, the first part is configured to overlap a longer side of the electrode body, the longer side closer to the first surface, and the second part is configured to overlap a longer side of the electrode body, the longer side of the electrode body closer to the second surface.

4. The battery module according to claim 3 , wherein the thermal conduction suppressor is disposed between the first part and the second part.

5. The battery module according to claim 4 , wherein the thermal conduction suppressor has a dimension in the first direction, the dimension smaller than a distance between the first part and the second part.

6. The battery module according to claim 1 , wherein

the separator further includes a frame, the frame including a through hole penetrating the separator in the stacked direction of the plurality of batteries,

the position regulator is disposed inside the through hole of the frame.

7. The battery module according to claim 1 , wherein

the position regulator comprises a frame-shaped member protruding from a remainder of the separator toward main surfaces of the adjoining two of the plurality of batteries on both sides of the separator in the stacked direction.

8. The battery module according to claim 1 , wherein

the separator includes a flat surface portion that has a same rectangular contour as main surfaces of the plurality of batteries, and is interposed between the main surfaces of the adjoining two of the plurality of batteries,

wherein the position regulator comprises a frame-shaped member protruding from the flat surface portion toward the main surfaces of the adjoining two of the plurality of batteries on both sides of the separator in the stacked direction.

9. A battery module comprising:

a plurality of batteries stacked together in a stacked direction; and

a separator disposed between an adjoining two of the plurality of batteries and configured to insulate between the adjoining two of the plurality of batteries, wherein

the separator includes a thermal conduction suppressor and a position regulator,

the position regulator defines a through hole extending through the separator in the stacked direction,

the thermal conduction suppressor is disposed inside the through hole of the position regulator when viewed in the stacked direction,

the thermal conduction suppressor is spaced apart from an inner perimeter of the through hole so as to form an air gap therebetween at least in a direction perpendicular to the stacked direction,

the thermal conduction suppressor is configured:

to have a lower thermal conductivity than a thermal conductivity of the position regulator; and

to suppress thermal conduction between the adjoining two of the plurality of batteries, and

the position regulator is configured:

to have a dimension in the stacked direction, the dimension equal to or greater than a dimension of the thermal conduction suppressor in the stacked direction;

to abut the adjoining two of the plurality of batteries; and

to regulate a position of each of the adjoining two of the plurality of batteries in the stacked direction.

10. The battery module according to claim 9 , wherein

each of the plurality of batteries includes:

an outer can;

an electrode body accommodated in the outer can; and

an output terminal provided on a first surface of the outer can, and

the position regulator has a center in a first direction, in which the first surface and a second surface opposing the first surface are aligned to each other, the center positioned closer to the second surface with respect to a center of a corresponding one of the plurality of batteries in the first direction.

11. The battery module according to claim 10 , wherein

the position regulator includes a first part disposed closer to the first surface, and a second part disposed closer to the second surface, each of the first part and the second part having an elongated shape and extending in a second direction intersecting the first direction,

the electrode body has a rectangular shape extending in the second direction, and

when viewed in the stacked direction of the plurality of batteries, the first part is configured to overlap a longer side of the electrode body, the longer side closer to the first surface, and the second part is configured to overlap a longer side of the electrode body, the longer side of the electrode body closer to the second surface.

12. The battery module according to claim 11 , wherein the thermal conduction suppressor is disposed between the first part and the second part.

13. The battery module according to claim 12 , wherein the thermal conduction suppressor has a dimension in the first direction, the dimension smaller than a distance between the first part and the second part.

14. The battery module according to claim 9 , wherein

the separator further includes a frame, the frame including a through hole penetrating the separator in the stacked direction of the plurality of batteries,

the position regulator is disposed inside the through hole of the frame.

15. The battery module according to claim 9 , wherein

the position regulator comprises a frame-shaped member protruding from a remainder of the separator toward main surfaces of the adjoining two of the plurality of batteries on both sides of the separator in the stacked direction.

16. The battery module according to claim 9 , wherein

the separator includes a flat surface portion that has a same rectangular contour as main surfaces of the plurality of batteries, and is interposed between the main surfaces of the adjoining two of the plurality of batteries,

wherein the position regulator comprises a frame-shaped member protruding from the flat surface portion toward the main surfaces of the adjoining two of the plurality of batteries on both sides of the separator in the stacked direction.

Priority Claims (1)
JP 2018-175616 · Sep 20, 2018 · national
Continuity (2)
Continuation 17267461
Related Publication 20240283051A1 · Aug 22, 2024
References Cited (12)
US 12009496B2 · Yamashiro · 2024 [cited by examiner]
US 20090111010A1 · Okada et al. · 2009 [cited by applicant]
US 20190190098A1 · Abe · 2019 [cited by applicant]
US 20200058912A1 · Kuramitsu et al. · 2020 [cited by applicant]
CN 206059484U · 2017 [cited by applicant]
JP 2009110833A · 2009 [cited by applicant]
JP 2012181972A · 2012 [cited by applicant]
WO 2018061894A1 · 2018 [cited by applicant]
WO 2018110055A1 · 2018 [cited by applicant]
WO 2019155713A1 · 2019 [cited by applicant]
The Extended European Search Report dated Nov. 2, 2021, issued in counterpart EP Application No. 19863562.5. (8 pages). [cited by applicant]
International Search Report of PCT application No. PCT/JP2019/029349 dated Oct. 29, 2019. [cited by applicant]
Cited By (1)
US 12,542,326