IP Library Granted Patent US 12,355,097
Granted Patent B2
US 12,355,097 · App. 17/683,551 · Granted Jul 8, 2025

Battery pack and method for producing the battery pack

Inventor: Kousuke Muraishi (Hamamatsu, JP)
Assignee: TOYOTA BATTERY CO., LTD.
H01M50/289H01M10/0481H01M50/209H01M50/264
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Quick Facts
Patent No.
US 12,355,097
App. No.
17/683,551
Granted
Jul 8, 2025
Kind
B2
Abstract

A battery pack includes a battery stack including a plurality of battery cells and a case member in which the battery stack is housed. The case member includes an end wall part located on one end of the battery stack in a stacking direction and continuously integrated with a floor part, and a mounting-shape part located on an opposite end from the end wall part and configured to mount a panel-shaped member. The battery stack is retained in the case member while being held by compression between the end wall part and the end panel on the other end. The end panel is pressed against the mounting-shape part in a direction away from the end wall part by compression reaction force of the battery stack, and fixed therein.

Claims (58)

1. A battery pack comprising:

a battery stack including a plurality of battery cells stacked one on another;

a case member in which the battery stack is housed, the case member including:

a floor part located under the battery stack,

an end wall part located on one end in a stacking direction of the battery cells, the end wall part being continuously integrated with the floor part, and

a mounting-shape part located on an end opposite from the end wall part, the mounting-shape part being configured to mount a panel-shaped member; and

an end panel, which is the panel-shaped member, mounted in the mounting-shape part; wherein

the battery stack is retained in the case member while being held by compression between the end wall part and the end panel,

the end panel is pressed against the mounting-shape part in a direction away from the end wall part by compression reaction force of the battery stack, so that the end panel is fixed in the mounting-shape part,

the mounting-shape part of the case member includes a plurality of mounting-shape parts that are located at a plurality of positions on the opposite end of the case member from the end wall part, and

the end panel is mounted in one of the plurality of mounting-shape parts.

2. A battery pack comprising:

a battery stack including a plurality of battery cells stacked one on another;

a case member in which the battery stack is housed, the case member including:

a floor part located under the battery stack,

an end wall part located on one end in a stacking direction of the battery cells, the end wall part being continuously integrated with the floor part, and

a mounting-shape part located on an end opposite from the end wall part, the mounting-shape part being configured to mount a panel-shaped member; and

an end panel, which is the panel-shaped member, mounted in the mounting-shape part; wherein

the battery stack is retained in the case member while being held by compression between the end wall part and the end panel,

the end panel is pressed against the mounting-shape part in a direction away from the end wall part by compression reaction force of the battery stack, so that the end panel is fixed in the mounting-shape part,

each of the battery cells includes a terminal on an upper surface of the battery cell,

the floor part includes an aligning-shape part configured to align the battery cells of the battery stack in the stacking direction, and

the battery stack further includes an engagement member for each of the battery cells, the engagement member being configured to engage with the aligning-shape part.

3. The battery pack according to claim 1 , wherein

the floor part includes an aligning-shape part configured to align the battery cells of the battery stack in the stacking direction, and

the battery stack further includes an engagement member for each of the battery cells, the engagement member being configured to engage with the aligning-shape part.

4. A method for producing a battery pack, the battery pack comprising a battery stack including a plurality of battery cells and a case member in which the battery stack is housed, the case member including:

a floor part located under the battery stack;

an end wall part located on one end in a stacking direction of the battery cells, the end wall part being continuously integrated with the floor part; and

a mounting-shape part located on an end opposite from the end wall part, the mounting-shape part being configured to mount a panel-shaped member;

the method comprising:

inserting the battery stack into the case member while compressing the battery stack in the stacking direction, and pressing one end of the battery stack in the stacking direction against the end wall part;

mounting an end panel in the mounting-shape part; and

releasing the battery stack from the compressing to allow an opposite end of the battery stack in the stacking direction to press against the end panel so that:

the battery stack is housed in the case member while being held by compression between the end wall part and the end panel, and

the end panel is pressed against the mounting-shape part in a direction away from the end wall part by compression reaction force of the battery stack, and is fixed in the mounting-shape part; wherein

the mounting-shape part of the case member includes a plurality of mounting-shape parts that are located at a plurality of positions on the opposite end of the case member from the end wall part,

the pressing of the battery stack against the end wall part is performed by moving forward the battery stack from a side of the mounting-shape part toward the end wall part,

the compressing of the battery stack is performed until at least a part of the plurality of mounting-shape parts, which is hidden by the battery stack before the battery stack is compressed, becomes exposed, and

the mounting is performed by mounting the end panel in one of the mounting-shape parts, which is exposed when the battery stack is compressed.

5. A method for producing a battery pack, the battery pack comprising a battery stack including a plurality of battery cells and a case member in which the battery stack is housed, the case member including:

a floor part located under the battery stack;

an end wall part located on one end in a stacking direction of the battery cells, the end wall part being continuously integrated with the floor part; and

a mounting-shape part located on an end opposite from the end wall part, the mounting-shape part being configured to mount a panel-shaped member;

the method comprising:

inserting the battery stack into the case member while compressing the battery stack in the stacking direction, and pressing one end of the battery stack in the stacking direction against the end wall part;

mounting an end panel in the mounting-shape part; and

releasing the battery stack from the compressing to allow an opposite end of the battery stack in the stacking direction to press against the end panel so that:

the battery stack is housed in the case member while being held by compression between the end wall part and the end panel, and

the end panel is pressed against the mounting-shape part in a direction away from the end wall part by compression reaction force of the battery stack, and is fixed in the mounting-shape part; wherein

each of the battery cells includes a terminal on an upper surface of the battery cell,

the floor part of the case member includes an aligning-shape part configured to align the battery cells of the battery stack in the stacking direction,

the battery stack further includes an engagement member for each of the battery cells, the engagement member being configured to engage with the aligning-shape part, and

the pressing of the battery stack against the end wall part is performed while bringing the engagement member and the aligning-shape part into engagement with each other.

6. The method for producing a battery pack according to claim 4 , wherein

the floor part of the case member includes an aligning-shape part configured to align the battery cells of the battery stack in the stacking direction,

the battery stack further includes an engagement member for each of the battery cells, the engagement member being configured to engage with the aligning-shape part, and

the pressing of the battery stack against the end wall part is performed while bringing the engagement member and the aligning-shape part into engagement with each other.

Assignments (3)
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY ADDRESS PREVIOUSLY RECORDED ON REEL 71528 FRAME 451. ASSIGNOR(S) HEREBY CONFIRMS THE CHANGE OF NAME. Recorded Jul 21, 2025
From: PRIMEARTH EV ENERGY CO., LTD.
To: TOYOTA BATTERY CO., LTD.
Reel/Frame 072608/0663 →
CHANGE OF NAME Recorded Jun 6, 2025
From: PRIMEARTH EV ENERGY CO., LTD.
To: TOYOTA BATTERY CO., LTD.
Reel/Frame 071528/0451 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 1, 2022
From: MURAISHI, KOUSUKE
To: PRIMEARTH EV ENERGY CO., LTD.
Reel/Frame 059132/0069 →
Priority Claims (1)
JP 2021-125478 · Jul 30, 2021 · national
Continuity (1)
Related Publication 20230032641A1 · Feb 2, 2023
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