IP Library › Granted Patent US 12,357,433
Granted Patent B2
US 12,357,433 · App. 18/920,821 · Granted Jul 15, 2025

Intraoral scanning apparatus

Inventors: Gilad Elbaz (Tel Aviv, IL); Erez Lampert (Rehovot, IL); Yossef Atiya (Modlin-Maccabim-Reut, IL); Avi Kopelman (Palo Alto, CA); Ofer Saphier (Rehovot, IL); Maayan Moshe (R'anana, IL); Shai Ayal (Shoham, IL); Michael Sabina (Campbell, CA); Eric Kuo (San Jose, CA); Assaf Weiss (Yavne, IL); Doron Malka (Tel Aviv, IL); Eliahou Franklin Nizard (Jerusalem, IL); Ido Tishel (Kfar Bilu, IL)
Assignee: Align Technology, Inc.
A61C9/0053A61B1/00009A61B1/00016A61B1/00045A61B1/00194A61B1/046A61B1/0638A61B1/24
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Quick Facts
Patent No.
US 12,357,433
App. No.
18/920,821
Granted
Jul 15, 2025
Kind
B2
Abstract

Methods and apparatuses for generating and displaying a model of a subject's teeth. Described herein are intraoral scanning methods and apparatuses for generating a three-dimensional model of a subject's intraoral region (e.g., teeth). These methods and apparatuses may be used for identifying and evaluating lesions, caries and cracks in the teeth.

Claims (64)

1. An intraoral scanning system comprising:

a hand-held intraoral scanner having at least one camera image sensor and one or more light sources, wherein the one or more light sources are configured to emit light at a first spectral range and a second spectral range, wherein the second spectral range is within near-infrared (near-IR) range of wavelengths; and

one or more processors operably connected to the hand-held intraoral scanner, the one or more processors configured to:

capture and store surface scan data from the at least one camera image sensor while the hand-held intraoral scanner is emitting light in the first spectral range corresponding to visible light or light causing fluorescence;

capture and store penetrative scan data from the at least one camera image sensor while the hand-held intraoral scanner is emitting light in the second spectral range comprising near-IR;

generate one or more images based on the surface scan data and the penetrative scan data;

display a three-dimensional surface model based on the surface scan data; and

display the generated one or more images.

2. The system of claim 1 , wherein the generated one or more images are hybrid images that mix the surface scan data with the penetrative scan data.

3. The system of claim 1 , wherein the one or more images are generated by combining one or more images from the surface scan data with one or more images from the penetrative scan data.

4. The system of claim 1 , wherein the one or more images are generated by identifying images from both the surface scan data and the penetrative scan data that are taken at the same or approximately the same camera angle and combining the identified images.

5. The system of claim 1 , wherein the one or more images are generated by combining images identified from both the surface scan data and the penetrative scan data at different percentages.

6. The system of claim 1 , wherein the one or more processors is configured to highlight one or more regions on the three-dimensional surface model to bring attention to one or more features.

7. The system of claim 6 , wherein the one or more features comprises one or more of: carries, cracks, restorations, and a dentin-enamel junction.

8. The system of claim 1 , wherein the first spectral range comprises visible light and wherein the one or more light sources is also configured to emit fluorescence-inducing light, further wherein the one or more processors is configured to capture and store fluorescence scan data while the hand-held intraoral scanner is emitting fluorescence-inducing light and wherein the generated one or more images is based on the surface scan data, the penetrative scan data and the fluorescence scan data.

9. The system of claim 1 , wherein the first spectral range comprises visible light and wherein the one or more light sources is also configured to emit UV light to capture fluorescence in response to the UV.

10. The system of claim 1 , wherein the hand-held intraoral scanner further comprises a wavelength-selective quarter waveplate and one or more beam splitters and/or polarizing filters so that internal reflections from a tooth are blocked using polarization when capturing surface scan data and surface reflections from the tooth are blocked using polarization when capturing the penetrative scan data.

11. The system of claim 1 , wherein the one or more processors is configured to display the three-dimensional surface model and/or the generated one or more images in real time.

12. An intraoral scanning system comprising:

a hand-held intraoral scanner having:

at least one camera image sensor,

one or more light sources, wherein the one or more light sources are configured to emit light at a first spectral range and a second spectral range, wherein the second spectral range is within near-infrared (near-IR) range of wavelengths,

a wavelength-selective quarter waveplate, and

one or more beam splitters and/or polarizing filters,

wherein the hand-held intraoral scanner is configured so that surface reflections from a tooth are blocked using polarization when capturing penetrative scan data; and

one or more processors operably connected to the hand-held intraoral scanner, the one or more processors configured to:

capture and store surface scan data from the at least one camera image sensor while the hand-held intraoral scanner is emitting light in the first spectral range corresponding to visible light;

capture and store penetrative scan data from the at least one camera image sensor while the hand-held intraoral scanner is emitting light in the second spectral range comprising near-IR;

display, in real time, a three-dimensional surface model based on the surface scan data; and

display one or more images based on the penetrative scan data.

13. The system of claim 12 , wherein the hand-held intraoral scanner is further configured so that internal reflections from a tooth are blocked using polarization when capturing surface scan data.

14. The system of claim 12 , wherein the one or more images based on penetrative scan data comprises a hybrid image that mixes the surface scan data with the penetrative scan data.

15. The system of claim 12 , wherein the one or more processors is configured to displaying the one or more images based on the penetrative scan data by displaying a first near-IR image and a color image.

16. The system of claim 12 , wherein the one or more processors is configured to generate the one or more images based on the penetrative scan data by identifying images from both the surface scan data and the penetrative scan data that are taken at the same or approximately the same camera angle and combining the identified images.

17. The system of claim 12 , wherein the one or more processors is configured to generate the one or more images based on the penetrative scan data by combining an image from the surface scan data with an image from the penetrative scan data at different percentages.

18. The system of claim 12 , wherein the one or more processors is configured to highlight one or more regions of the three-dimensional surface model and/or the one or more images based on the penetrative scan data to bring attention to one or more features.

19. The system of claim 18 , wherein the one or more features comprises one or more of: carries, cracks, restorations, and a dentin-enamel junction.

20. The system of claim 12 , wherein the first spectral range comprises visible light and wherein the one or more light sources is also configured to emit light causing fluorescence, further wherein the one or more processors is configured to capture and store fluorescent scan data while the hand-held intraoral scanner is emitting light causing fluorescence and wherein the one or more images is based on the surface scan data, the penetrative scan data and the fluorescent scan data.

21. The system of claim 12 , wherein the first spectral range comprises visible light and wherein the one or more light sources is also configured to emit UV fluorescence and/or red light fluorescence.

22. The system of claim 12 , wherein the one or more processors is configured to detect one or more carries from at least the penetrative scan data, and to correlate the one or more carries to the three-dimensional (3D) surface model to associate a location of the one or more carries with a corresponding location in the 3D surface model.

23. An intraoral scanning system comprising:

a hand-held intraoral scanner having:

at least one camera image sensor,

a plurality of light sources, wherein the plurality of light sources are configured to emit light at visible light spectral range and within a near-infrared (near-IR) range of wavelengths,

a wavelength-selective quarter waveplate, and

one or more beam splitters and/or polarizing filters, wherein the hand-held intraoral scanner is configured so that surface reflections from a tooth are blocked using polarization when capturing penetrative scan data and internal reflections from a tooth are blocked using polarization when capturing surface scan data; and

one or more processors operably connected to the hand-held intraoral scanner, the one or more processors configured to:

capture and store surface scan data of a patient's teeth from the at least one camera image sensor while the hand-held intraoral scanner is emitting light in the visible light spectral range;

capture and store penetrative scan data from the at least one camera image sensor while the hand-held intraoral scanner is emitting light in the near-IR range of wavelengths;

display, in real time, a three-dimensional (3D) surface model of the patient's teeth based on the surface scan data; and

generate, in response to a user input of a relative position on the 3D surface model, one or more images of the patient's teeth based on the surface scan data and the penetrative scan data;

display the generated one or more images with the 3D surface model.

24. The system of claim 23 , wherein the one or more images based on the surface scan data and the penetrative scan data comprises a hybrid image that mixes the surface scan data with the penetrative scan data.

25. The system of claim 23 , wherein the one or more processors is configured to generate the one or more images of the patient's teeth based on the surface scan data and the penetrative scan data by combining an image from the surface scan data with an image from the penetrative scan data at different percentages.

26. The system of claim 23 , wherein the one or more processors is configured to highlight one or more regions of the 3D surface model and/or the one or more images of the patient's teeth based on the surface scan data and the penetrative scan data to bring attention to one or more features.

27. The system of claim 26 , wherein the one or more features comprises one or more of: carries, cracks, restorations, and a dentin-enamel junction.

28. The system of claim 23 , wherein the one or more processors is configured to detect one or more carries from at least the penetrative scan data, and to correlate the one or more carries to the 3D model to associate a location of the one or more carries with a corresponding location in the 3D model.

29. An intraoral scanning system comprising:

a hand-held intraoral scanner having one or more means for imaging visible light images and near-infrared (near-IR) images, a means for illuminating a subject's dentition with visible light, and a means for illuminating the subject's dentition with near-IR light; and

one or more processors operably connected to the hand-held intraoral scanner, the one or more processors configured to:

capture and store surface scan data from the at least one imaging means while the hand-held intraoral scanner is emitting light in a first spectral range corresponding to visible light;

capture and store penetrative scan data from the at least one imaging means while the hand-held intraoral scanner is emitting light in a second spectral range comprising near-IR;

display, in real time, a three-dimensional surface model based on the surface scan data; and

display one or more images based on the a penetrative scan data and a visible light data.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2025
From: ELBAZ, GILAD; ATIYA, YOSSEF; KOPELMAN, AVI; SAPHIER, OFER; MOSHE, MAAYAN; AYAL, SHAI; SABINA, MICHAEL; KUO, ERIC; WEISS, ASSAF; MALKA, DORON; NIZARD, ELIAHOU FRANKLIN; TISHEL, IDO
To: ALIGN TECHNOLOGY, INC.
Reel/Frame 071367/0892 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2025
From: LAMPERT, EREZ
To: ALIGN TECHNOLOGY, INC.
Reel/Frame 071367/0922 →
Continuity (14)
Continuation 18536966 · Dec 12, 2023
Continuation 18295254 · Apr 3, 2023
Continuation 17146474 · Jan 11, 2021
Continuation 16814906 · Mar 10, 2020
Continuation 16706461 · Dec 6, 2019
Continuation 16410949 · May 13, 2019
Continuation In Part 16258516 · Jan 25, 2019
Continuation In Part 15662250 · Jul 27, 2017
Provisional Application 62758503 · Nov 9, 2018
Provisional Application 62622798 · Jan 26, 2018
Provisional Application 62517467 · Jun 9, 2017
Provisional Application 62477387 · Mar 27, 2017
Provisional Application 62367607 · Jul 27, 2016
Related Publication 20250041030A1 · Feb 6, 2025
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