Stretch film dispenser for orbital pallet wrappers
An orbital stretch wrapping apparatus is provided and includes a base frame, a circular ring mounted on the base frame and rotatable with respect to the base frame about an axis of rotation, a stretch film dispenser mounted on the circular ring and rotatable with the circular ring about the axis of rotation, the stretch film dispenser having a subframe fixed to the circular ring, a roll of stretch film mounted to the subframe and rotatable with respect to the subframe, a first feed roller mounted to the subframe and rotatable with respect to the subframe, a second feed roller mounted to the subframe and rotatable with respect to the subframe, and a brake member connected to the first feed roller and the second feed roller.
1. An orbital stretch wrapping apparatus, comprising:
a base frame;
a circular ring mounted on the base frame and rotatable with respect to the base frame about an axis of rotation;
a stretch film dispenser mounted on the circular ring and rotatable with the circular ring about the axis of rotation, the stretch film dispenser having in between a pair of mounting flanges of the stretch film dispenser:
(a) a subframe fixed to the circular ring;
(b) a roll of stretch film mounted to the subframe and rotatable with respect to the subframe, the roll of stretch film being a continuous piece of the stretch film;
(c) a first feed roller mounted to the subframe and rotatable with respect to the subframe, the first feed roller engaging the stretch film of the roll of stretch film and rotating at a roller speed during rotation of the circular ring at a set speed;
(d) a second feed roller mounted to the subframe and rotatable with respect to the subframe, the second feed roller engaging the stretch film of the roll of stretch film and rotating at the roller speed during rotation of the circular ring at the set speed; and
(e) a brake member in a continuous relationship with the first feed roller and the second feed roller, the brake member capable of adjusting the roller speed while the circular ring rotates at the set speed, the brake member further includes a compression spring disposed on a pair of guide pins attached to a braking disc.
2. The orbital stretch wrapping apparatus of claim 1 , wherein the first feed roller is connected to a first sprocket, the second feed roller is connected to a second sprocket, and the brake member is connected to a third sprocket, the first sprocket, the second sprocket, and the third sprocket connected by an endless chain.
3. The orbital stretch wrapping apparatus of claim 2 , wherein the first sprocket and the second sprocket have a same size.
4. The orbital stretch wrapping apparatus of claim 3 , wherein the first feed roller and the second feed roller are the same size.
5. The orbital stretch wrapping apparatus of claim 2 , further comprising a tensioning idler connected to a fourth sprocket, the fourth sprocket connected to the first sprocket, the second sprocket, and the third sprocket by the endless chain.
6. The orbital stretch wrapping apparatus of claim 5 , wherein the stretch film of the roll of stretch film extends between the second feed roller and the tensioning idler.
7. The orbital stretch wrapping apparatus of claim 5 , wherein the brake member applies a drag force on the endless chain.
8. The orbital stretch wrapping apparatus of claim 7 , wherein the fourth sprocket of the tensioning idler engages the endless chain and maintains a tension in the endless chain.
9. The orbital stretch wrapping apparatus of claim 1 , wherein the brake member extends away from one of the mounting flanges of the pair of mounting flanges.
10. The orbital stretch wrapping apparatus of claim 1 , wherein a counterweight mounted on the circular ring at a position diametrically opposite the stretch film dispenser.