IP Library › Granted Patent US 12,362,635
Granted Patent B2
US 12,362,635 · App. 17/906,531 · Granted Jul 15, 2025

Rotor for an electric motor provided with rod sensors

Inventor: Cédric Ledieu (Mont Saint Eloi, FR)
Assignee: NOVARES FRANCE
H02K11/25H02K1/2773H02K11/21
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Quick Facts
Patent No.
US 12,362,635
App. No.
17/906,531
Granted
Jul 15, 2025
Kind
B2
Abstract

A rotor for an electric motor includes a rotor shaft mounted for rotation about an axis; a lamination stack coaxially mounted on the rotor shaft, the lamination stack having internal cavities; permanent magnets housed inside the internal cavities of the lamination stack; and at least one flange mounted axially on the rotor shaft. The at least one flange includes at least one rod extending axially inside an orifice formed axially in the lamination stack. The at least one rod is provided with at least one rod sensor. An electric motor having a rotor of the aforementioned type is also related.

Claims (20)

1. A rotor for an electric motor comprising:

a rotor shaft rotatably mounted about an axis;

a lamination stack coaxially mounted on the rotor shaft, said lamination stack comprising a plurality of inner cavities;

a plurality of permanent magnets housed inside the inner cavities of the lamination stack; and

at least one flange mounted axially on the rotor shaft, said at least one flange comprising at least one rod extending axially inside an orifice axially formed in the lamination stack, said at least one rod being equipped with at least one rod sensor disposed inside the lamination stack;

the rotor comprising a plurality of rods that being respectively equipped with a plurality of rod sensors, each rod sensor of the plurality of rod sensors having a different position along the axial direction of the rotor shaft.

2. The rotor according to claim 1 , wherein the at least one flange comprises a front flange and a rear flange coaxially mounted on the rotor shaft and arranged axially on either side of the lamination stack.

3. The rotor according to claim 2 , wherein one of the front and rear flanges is formed from a plastic material and the other of said front and rear flanges is formed of metal, the density of the plastic flange being substantially equal to the density of the metal flange.

4. The rotor according to claim 1 , wherein said at least one rod sensor is positioned on the rod so as to be in contact with a permanent magnet, or so as to be at a distance from a permanent magnet of the plurality of permanent magnets, in a radial direction of the rotor, wherein said distance is between greater than 0 cm and equal to 4 cm.

5. The rotor according to claim 1 , comprising at least two rods,

one or the other of the two rods being equipped with at least one rod sensor; or

the two rods are each equipped with at least one rod sensor.

6. The rotor according to claim 1 , wherein the at least one rod sensor is a thermal measurement sensor.

7. The rotor according to claim 1 , wherein the at least one flange comprises at least one flange sensor, said flange sensor being a position sensor or a vibration sensor.

8. The rotor according to claim 7 , wherein the at least one flange sensor is fixed to at least one flange by a fastening method selected from the group consisting of overmolding, gluing, and clipping.

9. The rotor according to claim 7 , wherein the at least one flange sensor is printed directly on at least one flange.

10. The rotor according to claim 1 , wherein the at least one flange is formed from a plastic material.

11. The rotor according to claim 1 , wherein the at least one rod sensor is fixed to the rod by a fastening method selected from the group consisting of overmolding, gluing, clipping, or screwing.

12. The rotor according to claim 1 , wherein the at least one rod sensor is printed directly on at least one rod.

13. An electric motor comprising a rotor according to claim 1 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 17, 2024
From: LEDIEU, CÉDRIC
To: NOVARES FRANCE
Reel/Frame 068613/0505 →
Priority Claims (1)
FR 2002967 · Mar 26, 2020 · national
Continuity (1)
Related Publication 20230113826A1 · Apr 13, 2023
References Cited (8)
CN 101436816A · 2009 [cited by applicant]
JP S57131025A · 1982 [cited by applicant]
JP 61123669 · 1986 [cited by examiner]
JP 5639095B2 · 2014 [cited by applicant]
JP 2016065763A · 2016 [cited by applicant]
WO WO2018037652A1 · 2018 [cited by examiner]
WO WO2018134988A1 · 2018 [cited by examiner]
International Search Report issued Apr. 29, 2021 re: Application No. PCT/FR2021/050220; pp. 1-2, citing: JP 2016065763 A, JP 357131025 A, JP 5639095 B2 and CN101436816 A [cited by applicant]