IP Library › Granted Patent US 12,362,688
Granted Patent B2
US 12,362,688 · App. 18/034,830 · Granted Jul 15, 2025

Systems and methods for control of multi-phase machines

Inventors: Akm Arafat (Blaine, MN); Dakshina Murthy-Bellur (Plymouth, MN); Santhosh Krishnamoorthi (Indianapolis, IN); Shankari Bangalore Kalyanam Ramnath (Columbus, IN)
Assignee: Cummins Inc.
H02P5/74H02P23/12
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Quick Facts
Patent No.
US 12,362,688
App. No.
18/034,830
Granted
Jul 15, 2025
Kind
B2
Abstract

A system and method for controlling a six-phase machine include generating a plurality of control vectors for the six-phase machine. The six-phase machine is configured as a combination of a first three-phase machine and a second three-phase machine. Each of the plurality of control vectors is generated by combining two phase vectors from the six-phase machine, where one phase vector is selected from the first three-phase machine and another phase vector is selected from the second three-phase machine. The system and method also include implementing a control method based on the plurality of control vectors to control the operation of the six-phase machine.

Claims (48)

1. A system, comprising:

a six-phase machine configured as a combination of a first three-phase machine and a second three-phase machine, the six-phase machine being a permanent magnet machine; and

a controller coupled to the six-phase machine, the controller configured to:

generate a plurality of control vectors, each control vector being generated by combining two adjacent phase vectors with a first of the two adjacent phase vectors being selected from phase vectors of the first three-phase machine and a second of the two adjacent phase vectors being selected from phase vectors of the second three-phase machine;

implement a control method based on the plurality of control vectors to control operation of the six-phase machine;

detect a change in speed of the permanent magnet machine based on measurement from one of a plurality of sensors coupled to the permanent magnet machine

compare the change in speed with a predetermined threshold change in speed;

in response to the change in speed being greater than the predetermined threshold change in speed, generate a command to switch to either a dual three-phase control mode or a six-phase control mode for the permanent magnet machine based on additional sensor input from the plurality of sensors; and

switch to the dual three-phase control mode or the six-phase control mode.

2. The system of claim 1 , wherein the two adjacent phase vectors are phase shifted by 90 degrees from each other.

3. The system of claim 1 , wherein controller is further configured to:

determine a first plurality of current vectors from the first three-phase machine; and

determine a second plurality of current vectors from the second three-phase machine.

4. The system of claim 3 , wherein the controller is configured to generate the plurality of control vectors by generating a set of current control vectors, each current control vector being generated by combining two adjacent current vectors with a first of the two adjacent current vectors being selected from the first plurality of current vectors and a second of the two adjacent current vectors being selected from the second plurality of current vectors.

5. The system of claim 4 , wherein the controller is further configured to:

convert the set of current control vectors into a set of voltage control vectors;

transform the set of voltage control vectors into a first plurality of voltage vectors for the first three-phase machine; and

transform the set of voltage control vectors into a second plurality of voltage vectors for the second three-phase machine.

6. The system of claim 1 , wherein the plurality of control vectors includes three control vectors and the control method utilizes the three control vectors to control the operation of the six-phase machine as an equivalent three-phase machine.

7. The system of claim 1 , wherein the permanent magnet machine is coupled to an inverter configured to operate as: (a) a pair of three-phase inverters in the dual three-phase control mode or (b) a single six-phase inverter in the six-phase control mode.

8. The system of claim 1 , wherein the controller is configured to:

determine a present speed of the permanent magnet machine based on the measurements from the one of the plurality of sensors;

compare the present speed with a threshold speed; and

in response to determining that the present speed is less than the threshold speed, enable or continue operating the dual three-phase control mode for the permanent magnet machine.

9. The system of claim 8 , wherein the controller is further configured to:

in response to determining that the present speed is at or greater than the threshold speed, enable or continue operating the six-phase control mode for the permanent magnet machine.

10. The system of claim 1 , wherein the additional sensor input includes a state of charge (SOC)/DC voltage measurement of a voltage source coupled with the permanent magnet machine.

11. The system of claim 1 , wherein the controller is further configured to prevent the switch to the dual three-phase control mode or the six-phase control mode in response to detecting any transmission state change.

12. The system of claim 1 , wherein the controller is further configured to switch from the six-phase control mode to the dual three-phase control mode in response to detecting a phase loss condition.

13. The system of claim 1 , wherein the permanent magnet machine comprises two sets of three-phase windings, and the controller is further configured to switch from the dual three-phase control mode to the six-phase control mode in response to detecting higher mutual interaction between the two sets of three-phase windings of the permanent magnet machine.

14. A method, comprising:

operating, by a controller, a six-phase machine configured as a combination of a first three-phase machine and a second three-phase machine, the six-phase machine being a permanent magnet machine;

generating, by the controller, a plurality of control vectors, each control vector being generated by combining two adjacent phase vectors with a first of the two adjacent phase vectors being selected from phase vectors of the first three-phase machine and a second of the two adjacent phase vectors being selected from phase vectors of the second three-phase machine; and

implementing, by the controller, a control method based on the plurality of control vectors to control operation of the six-phase machine;

detecting, by the controller, a change in speed of the permanent magnet machine based on measurements from one of a plurality of sensors;

comparing, by the controller, the change in speed with a predetermined threshold change in speed;

in response to the change in speed being greater than the predetermined threshold change in speed, generating a command to switch to either a dual three-phase control mode or a six-phase control mode for the permanent magnet machine based on additional sensor input from the plurality of sensors; and

switching, by the controller to the dual three-phase control mode or the six-phase control mode.

15. The method of claim 14 , further comprising:

determining, by the controller, a first plurality of current vectors from the first three-phase machine;

determining, by the controller, a second plurality of current vectors from the second three-phase machine; and

wherein generating the plurality of control vectors includes generating a set of current control vectors, each current control vector being generated by combining two adjacent current vectors with a first of the two adjacent current vectors being selected from the first plurality of current vectors and a second of the two adjacent current vectors being selected from the second plurality of current vectors.

16. The method of claim 15 , further comprising:

converting, by the controller, the set of current control vectors into a set of voltage control vectors.

17. The method of claim 15 , further comprising:

determining, by the controller, a present speed of the permanent magnet machine based on the measurements from the one of the plurality of sensors;

comparing, by the controller, the present speed with a threshold speed;

in response to determining that the present speed is less than the threshold speed, enabling or continuing to operate, by the controller, the dual three-phase control mode for the permanent magnet machine; and in response to determining that the present speed is at or greater than the threshold speed, enabling or continuing to operate, by the controller, the six-phase control mode for the permanent magnet machine.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2023
From: ARAFAT, AKM; MURTHY-BELLUR, DAKSHINA; KRISHNAMOORTHI, SANTHOSH; RAMNATH, SHANKARI BANGALORE KALYANAM
To: CUMMINS INC.
Reel/Frame 063778/0713 →
Continuity (3)
Provisional Application 63108481 · Nov 2, 2020
Provisional Application 63117547 · Nov 24, 2020
Related Publication 20230412097A1 · Dec 21, 2023
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