IP Library Granted Patent US 12,363,830
Granted Patent B2
US 12,363,830 · App. 18/355,527 · Granted Jul 15, 2025

Electronic device and manufacturing method thereof

Inventors: Hsin-Fa Hsu (Tainan, TW); Yu-Ling Hung (Tainan, TW); Hsien-Yao Hsiao (Tainan, TW); Tsu-Hsien Ku (Tainan, TW)
Assignee: CARUX TECHNOLOGY PTE. LTD.
H05K1/181H05K3/28H05K3/301H05K2201/09863
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Quick Facts
Patent No.
US 12,363,830
App. No.
18/355,527
Granted
Jul 15, 2025
Kind
B2
Abstract

An electronic device is provided, including an electronic element, and a protective substrate. The protective substrate includes a concave portion, and a flat portion. The concave portion has a concave surface and a convex surface that is opposite to the concave surface. The flat portion is connected to the concave portion. The electronic element overlaps the concave portion and is arranged under the convex surface.

Claims (52)

1. An electronic device, comprising:

an electronic element; and

a protective substrate, comprising:

a concave portion, having a concave surface and a convex surface that is opposite to the concave surface;

a flat portion, connected to the concave portion; and,

an attachment,

characterized in that:

the electronic element overlaps the concave portion and is arranged under the convex surface;

the attachment is disposed between the electronic element and the convex surface; and

the concave portion comprises at least one microstructure, wherein the at least one microstructure is adjacent to the electronic element and is in contact with the attachment.

2. The electronic device as claimed in claim 1 , characterized in that:

compared to the concave surface, the convex surface is closer to the electronic element.

3. The electronic device as claimed in claim 1 , characterized in that:

the concave portion comprises:

a first portion, overlapping the electronic element; and

a second portion, not overlapping the electronic element,

wherein the minimum thickness of the first portion is different from the minimum thickness of the second portion.

4. The electronic device as claimed in claim 3 , characterized in that:

the minimum thickness of the first portion is less than the minimum thickness of the second portion.

5. The electronic device as claimed in claim 3 , characterized in that:

the minimum thickness of the first portion is between 0.5 mm and 1 mm.

6. The electronic device as claimed in claim 3 , characterized in that:

the minimum thickness of the first portion is between 0.6 mm and 0.9 mm.

7. The electronic device as claimed in claim 3 , characterized in that:

the minimum thickness of the first portion is between 0.65 mm and 0.85 mm.

8. The electronic device as claimed in claim 3 , characterized in that:

the minimum thickness of the second portion is between 0.7 mm and 2.0 mm.

9. The electronic device as claimed in claim 3 , characterized in that:

the minimum thickness of the second portion is between 0.9 mm and 1.8 mm.

10. The electronic device as claimed in claim 3 , characterized in that:

the minimum thickness of the second portion is 1.3 mm.

11. A method of manufacturing an electronic device, comprising:

forming a protective substrate, wherein the protective substrate comprises:

a concave portion having a concave surface and a convex surface that is opposite to the concave surface;

a flat portion, connected to the concave portion; and

disposing an attachment between the concave portion and the electronic element, and fixing the concave portion and the electronic element by the attachment,

characterized in that:

the method further comprises:

overlapping the electronic element with the concave portion and disposing the electronic element under the convex surface,

wherein the protective substrate is formed by thermoforming, and

forming a microstructure that is adjacent to the electronic element in the concave portion, wherein the microstructure is in contact with the attachment.

12. The manufacturing method as claimed in claim 11 , characterized in that:

the step of forming the protective substrate comprises forming a first portion and a second portion of the concave portion,

the step of overlapping the electronic element with the concave portion and disposing the electronic element under the convex surface comprises overlapping the electronic element on the first portion,

wherein the minimum thickness of the first portion is different from the minimum thickness of the second portion.

13. The manufacturing method as claimed in claim 11 , characterized in that:

the minimum thickness of the first portion is between 0.5 mm and 1 mm.

14. The manufacturing method as claimed in claim 11 , characterized in that:

the minimum thickness of the first portion is between 0.65 mm and 0.85 mm.

15. The manufacturing method as claimed in claim 11 , characterized in that:

the minimum thickness of the second portion is between 0.7 mm and 2.0 mm.

16. The manufacturing method as claimed in claim 11 , characterized in that: the minimum thickness of the second portion is 1.3 mm.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2023
From: HSU, HSIN-FA; HUNG, YU-LING; HSIAO, HSIEN-YAO; KU, TSU-HSIEN
To: CARUX TECHNOLOGY PTE. LTD.
Reel/Frame 064323/0086 →
Priority Claims (1)
CN 202211030986.8 · Aug 26, 2022 · national
Continuity (1)
Related Publication 20240074062A1 · Feb 29, 2024
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