IP Library Granted Patent US 12,365,014
Granted Patent B2
US 12,365,014 · App. 18/536,801 · Granted Jul 22, 2025

Acoustic duster

Inventor: Ahmed Mohammed AlTunisi (Dhahran, SA)
Assignee: Saudi Arabian Oil Company
B08B7/026
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Quick Facts
Patent No.
US 12,365,014
App. No.
18/536,801
Granted
Jul 22, 2025
Kind
B2
Abstract

A self-cleaning sensor guard is provided. The guard may comprise an acoustic duster housing, a dust guard, a proximity sensor, a phase-enabled controller, and an ultrasonic cleaning source. The dust guard may be positioned to impede passage of ambient particulates into the acoustic duster housing. The proximity sensor may be positioned to generate a dust detection signal that is indicative of the presence of particulates on the dust guard. The ultrasonic cleaning source may be oriented to direct multi-phase and multi-frequency ultrasonic cleaning waves towards the dust guard. The phase-enabled controller may be programmed to drive the ultrasonic cleaning source, at least partially in response to the dust detection signal, by superimposing a first acoustic signal and a second acoustic signal.

Claims (75)

1. A self-cleaning sensor guard comprising an acoustic duster housing, a dust guard, a proximity sensor, a phase-enabled controller, and an ultrasonic cleaning source, wherein:

the acoustic duster housing comprises a gas detector coupling end and an ambient air end comprising an ambient air aperture;

the dust guard is positioned to impede passage of ambient particulates into the acoustic duster housing through the ambient air aperture of the acoustic duster housing;

the proximity sensor is positioned to generate a dust detection signal that is indicative of the presence of particulates on the dust guard;

the ultrasonic cleaning source is oriented to direct multi-phase and multi-frequency ultrasonic cleaning waves towards the dust guard; and

the phase-enabled controller is programmed to drive the ultrasonic cleaning source, at least partially in response to the dust detection signal, by superimposing a first acoustic signal A 1 (f 1 , ϕ 1 ) and a second acoustic signal A 2 (f 2 , ϕ 2 ), where f 1 is the frequency of the first acoustic signal A 1 , ϕ 1 is the phase of the first acoustic signal A 1 , f 2 is the frequency of the second acoustic signal A 2 , ϕ 2 is the phase of the second acoustic signal A 2 , and

f

1

2

f

2

ϕ

1

ϕ

2

±

90

°

.

2. The self-cleaning sensor guard of claim 1 , wherein f 1 is between about 30 Hz and about 50 Hz, and f 2 is between about 15 Hz and about 25 Hz.

3. The self-cleaning sensor guard of claim 1 , wherein the phase-enabled controller is programed to drive the ultrasonic cleaning source at a fixed interval schedule.

4. The self-cleaning sensor guard of claim 1 , wherein the phase-enabled controller is programed to initiate and cease driving the ultrasonic cleaning source in response to the dust detection signal.

5. The self-cleaning sensor guard of claim 1 , wherein the self-cleaning sensor guard further comprises a vibration motor that is vibrationally-coupled to the dust guard, through the acoustic duster housing, and a vibration controller that is programmed to drive the vibration motor at least partially in response to the dust detection signal.

6. The self-cleaning sensor guard of claim 5 , wherein the vibration controller is integrated with the phase-enabled controller.

7. The self-cleaning sensor guard of claim 5 , wherein the vibration motor comprises a piezoelectric motor.

8. The self-cleaning sensor guard of claim 1 , wherein:

the self-cleaning sensor guard further comprises a vibration motor that is vibrationally-coupled to the dust guard, through the acoustic duster housing, and a vibration controller that is programmed to drive the vibration motor at least partially in response to the dust detection signal; and

the dust guard comprises a hydrophobic coating to ease removal of particulates from the dust guard upon activation of the vibration motor.

9. The self-cleaning sensor guard of claim 1 , wherein the dust guard is secured to the ambient air end of the acoustic duster housing in a configuration that is flush with, or recessed relative to, the ambient air end of the acoustic duster housing.

10. The self-cleaning sensor guard of claim 9 , wherein the dust guard comprises a mesh screen, a glass fiber filter, or a polyester filter.

11. The self-cleaning sensor guard of claim 10 , wherein the dust guard comprises a hydrophobic coating.

12. The self-cleaning sensor guard of claim 11 , wherein the hydrophobic coating comprises fluoropolymers, oxide polystyrene composites, fluorinated oxides, nanotubes, or nanoparticles.

13. The self-cleaning sensor guard of claim 1 , wherein the proximity sensor comprises an ultrasonic sensor, a radar sensor, or a camera.

14. The self-cleaning sensor guard of claim 1 , wherein the gas detector coupling end of the acoustic duster housing is configured to engage with a gas detector assembly.

15. The self-cleaning sensor guard of claim 14 , wherein the gas detector coupling end comprises a threaded portion.

16. The self-cleaning sensor guard of claim 1 , wherein the self-cleaning sensor guard further comprises an external controller in communication with the phase-enabled controller.

17. The self-cleaning sensor guard of claim 16 , wherein:

the self-cleaning sensor guard further comprises a vibration motor that is vibrationally-coupled to the dust guard, through the acoustic duster housing; and

a vibration controller that is programmed to drive the vibration motor at least partially in response to a vibration control signal from the external controller.

18. The self-cleaning sensor guard of claim 16 , wherein the self-cleaning sensor guard further comprises a user interface residing with the external controller, and the external controller is programmed to drive the phase-enabled controller by generating a self-cleaning command in response to input from a user at the user interface.

19. The self-cleaning sensor guard of claim 16 , wherein the external controller communicates with the phase-enabled controller through a network or a control circuit.

20. The self-cleaning sensor guard of claim 16 , wherein the external controller communicates with the phase-enabled controller wirelessly or through a hard wired connection.

21. The self-cleaning sensor guard of claim 16 , wherein the self-cleaning sensor guard further comprises a control system gateway and the external controller is programmed to communicate with the phase-enabled controller wirelessly through the control system gateway.

22. The self-cleaning sensor guard of claim 16 , wherein the self-cleaning sensor guard further comprises an external display that resides with the external controller, and the external controller is in further communication with the proximity sensor and is programmed to display a degree of particulate accumulation on the dust guard at the external display.

23. The self-cleaning sensor guard of claim 16 , wherein the external controller is a mobile device, a smart phone, or a computer.

24. The self-cleaning sensor guard of claim 16 , wherein the self-cleaning sensor guard further comprises a transmitter terminal and the external controller is programmed to communicate with the phase-enabled controller through the transmitter terminal.

25. A gas detector assembly comprising a gas detector, a detector adaptor, and a self-cleaning sensor guard, wherein:

the detector adaptor comprises a gas passage body portion, a gas detector coupling end, and a self-cleaning sensor guard coupling end;

the self-cleaning sensor guard comprises an acoustic duster housing, a dust guard, a proximity sensor, a phase-enabled controller, and an ultrasonic cleaning source;

the acoustic duster housing comprises a detector adaptor coupling end and an ambient air end comprising an ambient air aperture;

the dust guard is positioned to impede passage of ambient particulates into the acoustic duster housing through the ambient air aperture of the acoustic duster housing;

the proximity sensor is positioned to generate a dust detection signal that is indicative of the presence of particulates on the dust guard;

the ultrasonic cleaning source is oriented to direct multi-phase and multi-frequency ultrasonic cleaning waves towards the dust guard; and

the phase-enabled controller is programmed to drive the ultrasonic cleaning source, at least partially in response to the dust detection signal, by superimposing a first acoustic signal A 1 (f 1 , ϕ 1 ) and a second acoustic signal A 2 (f 2 , ϕ 2 ), where f 1 is the frequency of the first acoustic signal A 1 , ϕ 1 is the phase of the first acoustic signal A 1 , f 2 is the frequency of the second acoustic signal A 2 , ϕ 2 is the phase of the second acoustic signal A 2 , and

f

1

2

f

2

ϕ

1

ϕ

2

±

90

°

.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 12, 2023
From: ALTUNISI, AHMED MOHAMMED
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 065844/0182 →
Continuity (2)
Provisional Application 63477445 · Dec 28, 2022
Related Publication 20240216963A1 · Jul 4, 2024
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