IP Library › Granted Patent US 12,365,526
Granted Patent B2
US 12,365,526 · App. 17/946,822 · Granted Jul 22, 2025

Carton and blank therefor

Inventors: Matthew E. Zacherle (Moseley, GA); Rahul Bhardwaj (Glen Allen, VA); Linh L. Kooc (Richmond, VA); Bradford J. Walling (Chesterfield, VA)
Assignee: WestRock Packaging Systems, LLC
B65D71/44
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Quick Facts
Patent No.
US 12,365,526
App. No.
17/946,822
Granted
Jul 22, 2025
Kind
B2
Abstract

The disclosure relates to a top engaging carrier formed from a paperboard substrate having a first surface and an opposing second surface, with a polymer film laminated onto the first surface.

Claims (24)

1. A blank for forming a top engaging carrier for packaging two or more articles, the blank comprising:

a main panel which comprises at least two article retention structures each having an aperture formed through the main panel for receiving a portion of an article; and

the main panel further comprising a plurality of tabs formed about a periphery of each of the apertures, each of the apertures defining a first edge of the tabs of the respective apertures and the tabs having a second edge opposing the first edge at a distal end of the tabs,

wherein the tabs are hingedly connected to the main panel such that the tabs yield out of the plane of the main panel when an article is received in the respective aperture so as to bear against the article,

wherein the second edge of a first tab in at least one of the apertures is defined at least in part by a cutline formed in the main panel at or adjacent to a distal end of the first tab, wherein the cutline defines at least in part the fold line by which the first tab is hinged to the main panel,

wherein a second tab in the at least one of the apertures is hingedly connected to the main panel without the cutline formed in the main panel at or adjacent to a distal end of the second tab.

2. The blank according to claim 1 wherein the first tab has a different shape or size or a different shape and size than the second tab based on at least one of: a location of each tab on the main panel, and an amount of stress placed on each tab upon engagement of the article within the aperture.

3. The blank according to claim 1 wherein at least two of the tabs are separated by a cutaway or recess, and wherein at least two other of the tabs are separated by a linear cutline.

4. The blank according to claim 1 wherein the first tab is equal in size to the second tab.

5. The blank according to claim 4 wherein the linear cutline defines in part one of a side edge of a free end edge of at least two other of the tabs.

6. The blank according to claim 1 wherein the main panel comprises a pull tab located adjacent to one of the article retention structures to enable an article being held by the one of the article retention structures to more readily be disengaged from the carrier.

7. The blank according to claim 1 , wherein the main panel comprises a handle structure interconnecting the at least two article retention structures.

8. A top engaging carrier for packaging two or more articles comprising:

a main panel which comprises at least two article retention structures each having an aperture formed through the main panel for receiving a portion of an article; and

the main panel further comprising a plurality of tabs formed about a periphery of each of the apertures, each of the apertures defining a first edge of the tabs of the respective apertures and the tabs having a second edge opposing the first edge at a distal end of the tabs,

wherein the tabs are hingedly connected to the main panel such that the tabs yield out of the plane of the main panel when an article is received in the respective aperture so as to bear against the article,

wherein the second edge of a first tab in at least one of the apertures is defined at least in part by a cutline formed in the main panel at or adjacent to a distal end of the first tab, wherein the cutline defines at least in part the fold line by which the first tab is hinged to the main panel,

wherein a second tab in the at least one of the apertures is hingedly connected to the main panel without the cutline formed in the main panel at or adjacent to a distal end of the second tab.

9. The top engaging carrier according to claim 8 wherein the first tab has a different shape or size or a different shape and size than the second tab based on at least one of: a location of each tab on the main panel, and an amount of stress placed on each tab upon engagement of the article within the aperture.

10. The top engaging according to claim 8 wherein at least two of the tabs are separated by a cutaway or recess, and wherein at least two other of the tabs are separated by a linear cutline.

11. The top engaging carrier according to claim 8 wherein the first tab is equal in size to the second tab.

12. The top engaging carrier according to claim 8 wherein the main panel comprises a pull tab located adjacent to one of the article retention structures to enable an article being held by the one of the article retention structures to more readily be disengaged from the carrier.

13. The top engaging carrier according to claim 12 , wherein the pull tab is located substantially at a corner portion of the main panel.

14. The top engaging carrier according to claim 8 wherein the main panel is defined by a perimeter comprising a concavely curved edge portion that is aligned in a longitudinal or transverse direction with a handle aperture formed in the main panel.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 16, 2022
From: ZACHERLE, MATTHEW E; KOOC, LINH H.; WALLING, BRADFORD J.; BHARDWAJ, RAHUL
To: WESTROCK PACKAGING SYSTEMS, LLC
Reel/Frame 061125/0518 →
Continuity (5)
Continuation 16483213
Provisional Application 62473974 · Mar 20, 2017
Provisional Application 62459080 · Feb 15, 2017
Provisional Application 62454106 · Feb 3, 2017
Related Publication 20230123888A1 · Apr 20, 2023
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