IP Library › Granted Patent US 12,369,930
Granted Patent B2
US 12,369,930 · App. 18/207,458 · Granted Jul 29, 2025

Systems for guided reaming of complex shapes

Inventors: Tim Yoko (Granger, IN); Jeffery A. VanDiepenbos (New Paris, IN); Joseph Arthur Azbell (Roanoke, IN)
Assignee: Zimmer, Inc.
A61B17/164A61F2/4684A61B17/1668A61F2002/30332
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Quick Facts
Patent No.
US 12,369,930
App. No.
18/207,458
Granted
Jul 29, 2025
Kind
B2
Abstract

Systems and methods for reaming an intramedullary canal of a long bone comprise a trial stem configured to extend into the long bone along an insertion axis and a guide device comprising an adapter configured to couple to the trial stem and a reaming guidepost extending from the adapter along a guide axis, wherein the guide axis and the insertion axis are non-aligned. A method of reaming an intramedullary canal of a long bone to form a complex shaped socket can comprise inserting a stem into the intramedullary canal along an insertion axis, connecting a guide device to the stem, the guide device comprising a guidepost extending along a guide axis and guiding a cannulated reamer along the guidepost to remove bone from the intramedullary canal to form the complex shaped socket, wherein the guide axis and the insertion axis are non-aligned.

Claims (75)

1. A system for reaming an intramedullary canal of a long bone, the system comprising:

a trial stem configured to extend into the long bone along an insertion axis;

an angled stem extension comprising:

a shaft; and

a coupler configured to rotatably attach the shaft to the trial stem at an angle to the insertion axis;

a fastener for selectively locking rotation of the angled stem extension relative to the trial stem; and

a template device comprising:

a handle configured to slide over the angled stem extension; and

a template attached to the handle, the template having an outline of an implant to be inserted into the long bone.

2. The system of claim 1 , wherein the fastener axially couples the angled stem extension to the trial stem.

3. The system of claim 2 , wherein the fastener can be threadedly engaged with the trial stem to rotationally immobilize the angled stem extension.

4. The system of claim 1 , wherein the coupler includes a slot shaped to fit around a head of the fastener in a radial direction.

5. The system of claim 4 , wherein the shaft includes a first aperture to allow access to the head of the fastener.

6. The system of claim 1 , wherein the handle comprises:

a cannulated shaft;

a grip located at a proximal end of the shaft; and

a head located at a distal end of the shaft to which the template is attached.

7. The system of claim 6 , wherein the shaft of the handle comprises:

a second aperture configured to allow access to the fastener; and

a window configured to allow viewing of the angled stem extension within the cannulated shaft.

8. The system of claim 6 , wherein:

the grip extends perpendicular to the insertion axis; and

the template is connected to the head so as to extend in a plane perpendicular to the insertion axis when the template device is attached to the angled stem extension.

9. The system of claim 6 , wherein the template includes markers configured to indicate a tolerance band for a portion of the template to be placed at the anterior-most point of the long bone.

10. The system of claim 1 , further comprising a secondary reaming guide comprising:

a broach body configured to inserted into a bone pocket produced by a cannulated reamer sliding over the angled stem extension;

a first angled broach guidepost extending from the broach body; and

a second angled broach guidepost extending form the broach body;

wherein the first and second angled broach guideposts extend in medial-posterior and lateral-posterior directions relative to the insertion axis, respectively.

11. A method of reaming an intramedullary canal of a long bone to form a bone pocket, the method comprising:

providing a system comprising:

a trial stem configured to extend into the long bone along an insertion axis;

an angled stem extension comprising:

a shaft; and

a coupler configured to rotatably attach the shaft to the trial stem at an angle to the insertion axis;

a fastener for selectively locking rotation of the angled stem extension relative to the trial stem; and

a template device comprising:

a handle configured to slide over the angled stem extension; and

a template attached to the handle, the template having an outline of an implant to be inserted into the long bone;

inserting the trial stem into the intramedullary canal along an insertion axis;

orienting the angled stem extension relative to the trial stem;

attaching a template to the angled stem extension;

rotating the template along with the angled stem extension to align the template with anatomic features of the long bone;

locking a rotational position of the angled stem extension relative to the trial stem;

removing the template; and

reaming the intramedullary canal along the angled stem extension.

12. The method of claim 11 , wherein orienting the angled stem extension post relative to the stem comprises roughly aligning the angled stem extension toward a posterior side of the long bone.

13. The method of claim 11 , wherein rotating the template along with the angled stem extension to align the template with anatomic features of the long bone comprises positioning a perimeter of the template within an outer perimeter of the long bone.

14. The method of claim 11 , wherein attaching the template to the angled stem extension post further comprises:

sliding a shaft of a template handle over the angled stem extension, wherein the template is attached to an exterior of the shaft.

15. The method of claim 14 , wherein rotating the template along with the angled stem extension to align the template with anatomic features of the long bone comprises:

rotating a grip attached to the shaft to extend in the medial-lateral direction relative to the long bone.

16. The method of claim 11 , wherein reaming the intramedullary canal along the angled stem extension comprises sliding a cannulated reamer along the angled stem extension to form the bone pocket in the long bone.

17. The method of claim 16 , further comprising:

removing the trial stem along with the angled stem extension from the intramedullary canal;

inserting a secondary ream guide into the bone pocket; and

performing a secondary reaming operation using the secondary ream guide to modify the bone pocket.

18. The method of claim 17 , wherein performing the secondary reaming operation using the secondary ream guide comprises:

sliding a secondary reamer over a first guidepost of the secondary ream guide to widen the bone pocket in a medial direction; and

sliding the secondary reamer over a second guidepost of the secondary ream guide to widen the bone pocket in a lateral direction.

19. The method of claim 17 , wherein the secondary ream guide comprises:

a broach portion configured to broach the bone pocket; and

first and second secondary ream guideposts extending from the broach portion;

wherein the first and second secondary ream guideposts extend in medial-posterior and lateral-posterior directions relative to the insertion axis, respectively.

20. A system for reaming an intramedullary canal of a long bone, the system comprising:

a trial stem configured to extend into the long bone along an insertion axis;

an angled stem extension comprising:

a shaft; and

a coupler configured to rotatably attach the shaft to the trial stem at an angle to the insertion axis;

a fastener for selectively locking rotation of the angled stem extension relative to the trial stem; and

a secondary reaming guide comprising:

a broach body configured to inserted into a bone pocket produced by a cannulated reamer sliding over the angled stem extension;

a first angled broach guidepost extending from the broach body; and

a second angled broach guidepost extending form the broach body;

wherein the first and second angled broach guideposts extend in medial-posterior and lateral-posterior directions relative to the insertion axis, respectively.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 8, 2023
From: YOKO, TIM; VANDIEPENBOS, JEFFERY A.; AZBELL, JOSEPH ARTHUR
To: ZIMMER, INC.
Reel/Frame 063898/0153 →
Continuity (3)
Provisional Application 63434593 · Dec 22, 2022
Provisional Application 63353802 · Jun 20, 2022
Related Publication 20230404603A1 · Dec 21, 2023
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