IP Library Granted Patent US 12,371,570
Granted Patent B2
US 12,371,570 · App. 17/434,565 · Granted Jul 29, 2025

Method for producing silicon-containing oxide-coated aluminum nitride particles and method for producing exoergic resin composition

Inventors: Yuki Otsuka (Yokohama, JP); Naoki Minorikawa (Yokohama, JP); Ikue Kobayashi (Yokohama, JP)
Assignee: Resonac Corporation
C09C1/40C08L63/00C09C3/063C01P2004/61
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Quick Facts
Patent No.
US 12,371,570
App. No.
17/434,565
Granted
Jul 29, 2025
Kind
B2
Abstract

A method for producing silicon-containing oxide-coated aluminum nitride particles including aluminum nitride particles and a silicon-containing oxide coating covering a surface of each of the aluminum nitride particles. The method includes a first step including mixing aluminum nitride particles and an organic silicone compound solution in which an organic silicone compound containing a specific structure is dissolved in a solvent to form a mixture and then heating the mixture to remove the solvent and to obtain aluminum nitride particles coated with the organic silicone compound; and a second step including heating the aluminum nitride particles coated with the organic silicone compound at a temperature of 300° C. or more and 1,000° C. or less.

Claims (19)

1. A method for producing silicon-containing oxide-coated aluminum nitride particles comprising aluminum nitride particles and a silicon-containing oxide coating covering a surface of each of the aluminum nitride particles, the method comprising:

a first step comprising mixing aluminum nitride particles and an organic silicone compound solution consisting of an organic silicone compound having a structure represented by formula (1) below and a solvent to form a mixture consisting of the aluminum nitride particles, the organic silicone compound and the solvent and then heating the mixture to remove the solvent and to obtain aluminum nitride particles coated with the organic silicone compound; and

a second step comprising heating the aluminum nitride particles coated with the organic silicone compound at a temperature of 300° C. or more and 1,000° C. or less,

wherein R is an alkyl group having 4 or less carbon atoms.

2. The method according to claim 1 for producing silicon-containing oxide-coated aluminum nitride particles, wherein the organic silicone compound having the structure represented by formula (1) comprises at least one of a compound represented by formula (2) below and a compound represented by formula (3) below,

wherein R1 and R2 are each independently a hydrogen atom or a methyl group, provided that at least one of R1 and R2 is a hydrogen atom, and m is an integer from 0 to 10,

wherein n is an integer from 3 to 6.

3. The method according to claim 1 for producing silicon-containing oxide-coated aluminum nitride particles, wherein the aluminum nitride particles have a cumulative volume d50 of 10 μm or more and 60 μm or less.

4. The method according to claim 1 for producing silicon-containing oxide-coated aluminum nitride particles, wherein the heating in the first step is heating the mixture containing the aluminum nitride particles and the organic silicone compound dissolved in the solvent at a temperature of 35° C. or more and 200° C. or less, thereby removing the solvent.

5. A method for producing an exoergic resin composition, the method comprising a mixing step comprising mixing a resin and the silicon-containing oxide-coated aluminum nitride particles produced by the method according to claim 1 .

6. The method according to claim 1 for producing silicon-containing oxide-coated aluminum nitride particles, wherein, the second step comprises heating the aluminum nitride particles coated with the organic silicone compound at a temperature of 500° C. or more and 1,000° C. or less.

7. The method according to claim 1 for producing silicon-containing oxide-coated aluminum nitride particles, wherein, the second step comprises heating the aluminum nitride particles coated with the organic silicone compound at a temperature of 650° C. or more and 1,000° C. or less.

8. The method according to claim 4 , for producing silicon-containing oxide-coated aluminum nitride particles, wherein the solvent is dichloromethane (CH 2 Cl 2 ) or toluene.

9. The method according to claim 1 for producing silicon-containing oxide-coated aluminum nitride particles, wherein the organic silicone compound having the structure represented by formula (1) comprises a compound represented by formula (2) below,

wherein R1 and R2 are each independently a hydrogen atom or a methyl group, provided that at least one of R1 and R2 is a hydrogen atom, and m is an integer from 0 to 10.

10. The method according to claim 1 for producing silicon-containing oxide-coated aluminum nitride particles, wherein the organic silicone compound having the structure represented by formula (1) comprises a compound represented by formula (3) below,

wherein n is an integer from 3 to 6.

11. The method according to claim 1 for producing silicon-containing oxide-coated aluminum nitride particles, wherein

the solvent is dichloromethane (CH 2 Cl 2 ) or toluene.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 9, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066547/0677 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2021
From: OTSUKA, YUKI; MINORIKAWA, NAOKI; KOBAYASHI, IKUE
To: SHOWA DENKO K. K.
Reel/Frame 057314/0162 →