IP Library Granted Patent US 12,372,858
Granted Patent B2
US 12,372,858 · App. 18/407,667 · Granted Jul 29, 2025

Shape memory alloy actuators and methods thereof

Inventors: Ryan N. Ruzicka (Waconia, MN); Yasushi Sakamoto (Hutchinson, MN); Mark A. Miller (Hutchinson, MN)
Assignee: Hutchinson Technology Incorporated
G03B17/563F03G7/0665G02B6/3576G02B6/3859G03B17/38H10N30/50G03B2205/0061G03B2205/0076
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Quick Facts
Patent No.
US 12,372,858
App. No.
18/407,667
Granted
Jul 29, 2025
Kind
B2
Abstract

SMA actuators and related methods are described. One embodiment of an actuator includes a base; a plurality of buckle arms; and at least a first shape memory alloy wire coupled with a pair of buckle arms of the plurality of buckle arms. Another embodiment of an actuator includes a base and at least one bimorph actuator including a shape memory alloy material. The bimorph actuator attached to the base.

Claims (21)

1. A device comprising:

a base;

an actuator coupled to the base;

one or more springs configured to provide a downforce on the bearing to maintain contact between the actuator and a bearing, wherein one or more flattening bends are formed in each of the one or more springs, and wherein the one or more flattening bends include a first flattening bend bending in a negative direction relative to a z-axis and a second flattening bend bending in a positive direction relative to the z-axis.

2. The device of claim 1 , wherein the actuator comprises a shape memory alloy (SMA) material that actuates in response to an electrical current being provided to the SMA material.

3. The device of claim 2 , wherein the one or more springs are further configured to center the actuator to return a payload of the actuator in a negative z-direction when the electrical current is removed from the SMA material.

4. The device of claim 2 , wherein the actuator includes a slide base that is in contact with the bearing.

5. The device of claim 2 , wherein the actuator comprises a first actuator, and the device further includes:

the first actuator and a second actuator, wherein a SMA material is disposed between each of the the first actuator and the second actuator to provide z-direction movement.

6. The device of claim 1 , wherein the one or more springs are free formed to create a preload of the one or more springs of between 15-35 millinewtons.

7. The device of claim 6 , wherein a deflection of the one or more springs is reduced to plus or minus 0.1 mm due to the free forming the one or more springs.

8. The device of claim 1 , wherein the first flattening bend is around negative 3.5 degrees or ranging between negative 0.1-7 degrees relative to the z-axis, and the second flattening bend is around positive 3.5 degrees or ranging between 0.1-7 degrees relative to the z-axis.

9. The device of claim 1 , wherein the payload is a lens carriage connected at least to the actuator.

10. The device of claim 1 , wherein the one or more springs provide an electrical connection to the actuator.

11. The device of claim 1 , further comprising:

an outer housing that is configured with one or more pockets around a perimeter of the outer housing, each one or more pockets configured to receive one or more bimorph actuators from the outside of the outer housing.

12. The actuator of claim 11 , wherein the one or more bimorph actuators including two bimorph arms arranged in an inline, mirrored orientation or in a staggered orientation.

13. An actuator comprising:

a base;

a slide bearing in contact with the base; and

a spring in contact with the slide bearing, wherein one or more flattening bends are formed in the spring, and wherein the one or more flattening bends include a first flattening bend bending in a negative direction relative to a z-axis and a second flattening bend bending in a positive direction relative to the z-axis.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2024
From: RUZICKA, RYAN N.; SAKAMOTO, YASUSHI; MILLER, MARK A.
To: HUTCHINSON TECHNOLOGY INCORPORATED
Reel/Frame 066071/0454 →
Continuity (10)
Continuation 18103745 · Jan 31, 2023
Division 17569268 · Jan 5, 2022
Continuation In Part 17412030 · Aug 25, 2021
Division 16775207 · Jan 28, 2020
Continuation In Part 15971995 · May 4, 2018
Provisional Application 63152299 · Feb 22, 2021
Provisional Application 62826106 · Mar 29, 2019
Provisional Application 62650991 · Mar 30, 2018
Provisional Application 62502568 · May 5, 2017
Related Publication 20240184188A1 · Jun 6, 2024
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