IP Library › Granted Patent US 12,374,990
Granted Patent B2
US 12,374,990 · App. 18/281,478 · Granted Jul 29, 2025

Single-phase bi-directional power factor correction for an electric vehicle

Inventor: Luca Di Carlo (Royal Oak, MI)
Assignee: BorgWarner Inc.
H02M1/4233B60L53/22H02J3/322H02J7/02H02M7/217H02J2207/20H02J2310/48
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Quick Facts
Patent No.
US 12,374,990
App. No.
18/281,478
Granted
Jul 29, 2025
Kind
B2
Abstract

A power factor correction module bi-directionally communicates single¬ phase alternating current (AC) between an electrical grid and the electrically-propelled vehicle and includes a first inductor electrically connected to a first primary switch and a second primary switch; a second inductor electrically connected to a third primary switch and a fourth primary switch; a first rectifying switch electrically connected to the first primary switch and the third primary switch; and a second rectifying switch electrically connected to the second primary switch and the fourth primary switch, wherein a microprocessor concurrently opens two primary switches and one rectifying switch while closing two other primary switches and another rectifying switch during communication of single-phase electrical current from the electrical grid through the first inductor and the second inductor to the electrically-propelled vehicle or during communication of single-phase electrical current from the vehicle through the first inductor and the second inductor to the electrical grid.

Claims (11)

1. A power factor correction (PFC) module configured to electrically connect with an electrically-propelled vehicle and bi-directionally communicate single-phase alternating current (AC) between an electrical grid and the electrically-propelled vehicle, comprising:

a first inductor electrically connected to a first primary switch and a second primary switch;

a second inductor electrically connected to a third primary switch and a fourth primary switch;

a first rectifying switch electrically connected to the first primary switch and the third primary switch; and

a second rectifying switch electrically connected to the second primary switch and the fourth primary switch, wherein a microprocessor concurrently opens two primary switches and one rectifying switch while closing two other primary switches and another rectifying switch during communication of single-phase electrical current from the electrical grid through the first inductor and the second inductor to the electrically-propelled vehicle or during communication of single-phase electrical current from the electrically-propelled vehicle through the first inductor and the second inductor to the electrical grid.

2. The PFC module recited in claim 1 , wherein the microprocessor, as part of communicating single-phase electrical current from the electrical grid to the electrically-propelled vehicle, opens the second primary switch, the fourth primary switch, and the second rectifying switch during a first duration while alternating current (AC) electrical power is positive and the microprocessor opens the first primary switch, the third primary switch, and the second rectifying switch during a second duration while AC electrical power is positive.

3. The PFC module recited in claim 1 , wherein the microprocessor, as part of communicating single-phase electrical current from the electrical grid to the electrically-propelled vehicle, opens the first primary switch, the third primary switch, and the first rectifying switch during a first duration while alternating current (AC) electrical power is negative and the microprocessor opens the second primary switch, the fourth primary switch, and the first rectifying switch during a second duration while AC electrical power is positive.

4. The PFC module recited in claim 1 , wherein the microprocessor, as part of communicating single-phase electrical current from the electrically-propelled vehicle to the electrical grid, opens the first primary switch, the third primary switch, and the second rectifying switch during a first duration while alternating current (AC) electrical power is positive and the microprocessor opens the second primary switch, the fourth primary switch, and the second rectifying switch during a second duration while AC electrical power is positive.

5. The PFC module recited in claim 1 , wherein the microprocessor, as part of communicating single-phase electrical current from the electrically-propelled vehicle to the electrical grid, opens the second primary switch, the fourth primary switch, and the first rectifying switch during a first duration while alternating current (AC) electrical power is negative and the microprocessor opens the first primary switch, the third primary switch, and the first rectifying switch during a second duration while AC electrical power is negative.

6. The PFC module recited in claim 1 , further comprising bulk capacitance wired in parallel with a vehicle battery.

7. The PFC module recited in claim 1 , further comprising a microprocessor.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 15, 2023
From: DI CARLO, LUCA
To: BORGWARNER, INC.
Reel/Frame 064924/0286 →
Continuity (1)
Related Publication 20240154522A1 · May 9, 2024
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