Tri-ethylene glycol circulation automation system and method
A tri-ethylene glycol (TEG) circulation system and method is implemented by a computer system, which periodically receives, from a temperature sensor and a flow sensor, respectively, a temperature signal representative of a temperature of a process gas upstream of a contactor column of a gas dehydration unit, and a flow rate signal representative of a flow rate of the process gas upstream of the contactor column. The process gas is cross-contacted with TEG within the contactor column to reduce water content of the process gas to satisfy a threshold water content. Using the temperature signal and the flow rate signal, the computer system periodically determines a quantity of TEG to be introduced into the contactor column to reduce the water content of the process gas to satisfy the threshold water content, and periodically controls an operation of a flow control valve configured to flow the TEG into the contactor column.
1. A computer-implemented method comprising:
periodically receiving, by a computer system and from a temperature sensor, a temperature signal representative of a temperature of a process gas upstream of a contactor column of a gas dehydration unit, wherein the process gas is cross-contacted with tri-ethylene glycol (TEG) within the contactor column to reduce water content of the process gas to satisfy a threshold water content;
periodically receiving, by the computer system and from a flow sensor, a flow rate signal representative of a flow rate of the process gas upstream of the contactor column;
periodically determining, by the computer system and using the temperature signal and the flow rate signal, a quantity of TEG to be introduced into the contactor column to reduce the water content of the process gas to satisfy the threshold water content; and
periodically controlling, by the computer system and based on the quantity of the TEG, an operation of a flow control valve configured to flow the TEG into the contactor column,
wherein the periodically determining the quantity of TEG to be introduced comprises:
executing the equation W LD =9.6524×e 0.0286×T , where W LD is a gas water load representing water content in the process gas upstream of the contactor column measured in pounds per million standard cubic feet (lbs/MMSCF), and Tis the temperature of the process gas upstream of the contactor column measured in degree Celsius (C) represented by the temperature signal; and
executing the equation
TEG
Circulation
Rate
=
V
Gas
×
2.1
×
W
LD
1440
,
where TEG Circulation Rate is a TEG flow rate measured in gallons per minute (GPM) to which the operation of the flow control valve is to be controlled so that sufficient TEG flows into the contactor column to reduce the water content of the process gas to satisfy the threshold water content, and V Gas is measured in million standard cubic feet per day (MMSCFD).
2. The computer-implemented method of claim 1 , wherein the periodically receiving the temperature signal, periodically receiving the flow rate signal, periodically determining the quantity of TEG, periodically controlling the operation of the flow control valve, the executing the equation W LD =9.6524×e 0.0286×T , and the executing the equation
TEG
Circulation
Rate
=
V
Gas
×
2.1
×
W
LD
1440
are performed in real time, where W LD is measured in pounds per million standard cubic feet (lbs/MMSCF), T is measured in degree Celsius (° C.), TEG Circulation Rate is measured in gallons per minute (GPM), and V Gas is measured in million standard cubic feet per day (MMSCFD).
3. The computer-implemented method of claim 1 , wherein the periodically controlling the operation of the flow control valve comprises periodically transmitting instructions to open or close the flow control valve based on the determined quantity of TEG.
4. The computer-implemented method of claim 3 , wherein the flow control valve is configured to be opened or closed to different levels to flow different quantities of TEG to the contactor column, wherein an instruction to open or close the flow control valve includes a level to which the flow control valve is to be opened or closed.
5. The computer-implemented method of claim 3 , wherein the periodically determining the quantity of TEG comprises periodically receiving, from a TEG flow sensor, a TEG flow rate of the TEG into the contactor column.
6. The computer-implemented method of claim 5 , wherein the periodically controlling the operation of the flow control valve comprises:
comparing the TEG flow rate with the quantity of TEG; and
determining, based on a result of the comparing, a level by which the flow control valve is to be opened or closed so that the quantity of TEG introduced into the contactor column satisfies the threshold water content.