IP Library › Granted Patent US 12,383,900
Granted Patent B2
US 12,383,900 · App. 17/595,054 · Granted Aug 12, 2025

Platform for the deterministic assembly of microfluidic droplets

Inventors: Christian Siltanen (San Francisco, CA); Russell Cole (San Francisco, CA); Adam R. Abate (Daly City, CA); Justin Madrigal (San Francisco, CA); Maithreyan Srinivasan (Palo Alto, CA)
Assignee: The Regents of the University of California
B01L3/502761B01L2200/025B01L2200/0636B01L2200/0652B01L2200/0673B01L2200/10B01L2200/16B01L2300/0663B01L2300/0864B01L2400/0638B01L2400/086
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Quick Facts
Patent No.
US 12,383,900
App. No.
17/595,054
Granted
Aug 12, 2025
Kind
B2
Abstract

Methods for selectively combining discrete entities including, e.g. cells, reagents, drugs, hydrogels, extracellular matrices beads, particles, biological materials, media, or a combination thereof, are provided. In certain aspects, the methods include sorting a plurality of discrete entities and trapping two or more discrete entities for a time sufficient for the two or more discrete entities to combine to form a combined discrete entity. In certain aspects, the methods include making the plurality of discrete entities. In certain aspects, the methods include detecting or analyzing the discrete entities, e.g. via optical detection. In certain aspects, the methods include manipulating or analyzing the combined discrete entity or a component therein, e.g. imaging, sequencing, culturing, e.g., three-dimensional culturing, and measuring cell-cell interactions. Systems and devices for practicing the subject methods are also provided.

Claims (52)

1. A microfluidic device comprising:

a) an inlet channel;

b) a sorting channel in fluid communication with the inlet channel;

c) a first outlet channel and a second outlet channel in fluid communication with the sorting channel, wherein the first outlet channel comprises:

an upstream region adjacent to and in fluid communication with the sorting channel,

a discrete entity merger region adjacent to and in fluid communication with the upstream region, and

a downstream region adjacent to and in fluid communication with the discrete entity merger region;

d) a sorting element positioned in proximity to the sorting channel, wherein the sorting element is configured to sort a discrete entity in the sorting channel to the first outlet channel; and

e) a trapping element positioned in proximity to the discrete entity merger region, wherein the trapping element and discrete entity merger region are configured to trap a plurality of discrete entities in the discrete entity merger region of the first channel for a time sufficient for the plurality of discrete entities to combine to form a combined discrete entity,

wherein the discrete entity merger region comprises a feature selected from the group consisting of: a geometric change in a dimension of the first outlet channel, a flow obstacle, a flow divider, a laminating fluid inlet, a valve, and a combination thereof.

2. The microfluidic device of claim 1 , wherein the sorting element comprises a sorting electrode that exert an electromagnetic force sufficient to sort a discrete entity in the sorting channel to the first outlet channel.

3. The microfluidic device of claim 2 , wherein the electromagnetic force is a dielectrophoretic force.

4. The microfluidic device of claim 2 , wherein the electromagnetic force is an electrophoretic force.

5. The microfluidic device of claim 1 further comprising a second sorting electrode.

6. The microfluidic device of claim 5 , further comprising a third sorting electrode.

7. The microfluidic device of claim 5 , wherein the first and second sorting electrodes are configured such that the first and second sorting electrodes form a bipolar electrode pair and the first trapping electrode is positively charged.

8. The microfluidic device of claim 5 , wherein the first and second sorting electrodes are positioned on opposite sides of the sorting channel.

9. The microfluidic device of claim 5 , wherein a distance between an end of the first sorting electrode, the second sorting electrode, or both and an interior wall the sorter channel is between approximately 1 μm and approximately 100 μm.

10. The microfluidic device of claim 2 , wherein each sorting electrode comprises a liquid electrode.

11. The microfluidic device of claim 10 , wherein each sorting liquid electrode comprise one or more liquid channels imbedded in the microfluidic device and filled with conductive media.

12. The microfluidic device of claim 1 , wherein the trapping element exerts an electromagnetic force, exerts a mechanical force, or a combination thereof sufficient to trap a plurality of discrete entities in the discrete entity merger region for a time sufficient for the plurality of discrete entities to combine to form a combined discrete entity.

13. The microfluidic device of claim 1 , wherein the trapping element comprises a first trapping electrode that exert an electromagnetic force sufficient to trap a plurality of discrete entities in the discrete entity merger region for a time sufficient for the plurality of discrete entities to combine to form a combined discrete entity.

14. The microfluidic device of claim 13 , wherein the electromagnetic force is a dielectrophoretic force.

15. The microfluidic device of claim 13 , wherein the electromagnetic force is an electrophoretic force.

16. The microfluidic device of claim 13 , further comprising a second trapping electrode.

17. The microfluidic device of claim 16 wherein the first and second sorting electrodes are configured such that the first and second sorting electrodes form a bipolar electrode pair and the first trapping electrode is positively charged.

18. The microfluidic device of claim 13 wherein each trapping electrode comprises a liquid electrode.

19. The microfluidic device of claim 18 , wherein each trapping liquid electrode comprise one or more liquid channels imbedded in the microfluidic device and filled with conductive media.

20. The microfluidic device of claim 16 , wherein the first trapping electrode extends along the first outlet channel downstream of the discrete entity merger region or the second trapping electrode extends along the first outlet channel downstream of the discrete entity merger region.

21. The microfluidic device of claim 1 , wherein the sorting channel defines a concentric or approximately concentric flow path, and wherein a portion of the first sorting electrode is located at the center of the concentric or approximately concentric flow path.

22. The microfluidic device of claim 21 , wherein the first sorting electrode is positioned closer to the first outlet channel than to the second outlet channel.

23. The microfluidic device of claim 1 , wherein the discrete entity merger region comprises a geometric change in a dimension of the first outlet channel, and wherein the geometric change comprises an increase in the cross-sectional area of the first outlet channel.

24. The microfluidic device of claim 1 , where the discrete entity merger region comprises a geometric change, and wherein the geometric change comprises a recess in a wall of the first outlet channel.

25. The microfluidic device of claim 1 , wherein the discrete entity merger region comprises a laminating fluid inlet channel configured such that flowing laminating fluid through the laminating fluid inlet channel will direct a discrete entity in the discrete entity merger region towards a trapping electrode.

26. The microfluidic device of claim 1 , wherein the first outlet channel comprises an angled turn in the channel wall downstream of the discrete entity merger region.

27. The microfluidic device of claim 1 , wherein the microfluidic device comprises a spacer fluid channel in fluid communication with the inlet channel, wherein the spacer fluid channel is configured such that flowing spacer fluid through the spacer fluid channel causes spacer fluid to be located between two discrete entities flowing through the inlet channel, thereby maintaining or increasing the distance between the two discrete entities, and thereby allowing each of the two discrete entities to be independently sorted or not sorted.

28. The microfluidic device of claim 1 , wherein the microfluidic device comprises a bias fluid channel in fluid communication with the sorting channel, wherein the bias fluid channel is configured such that flowing bias fluid through the bias fluid channel will cause a discrete entity to move closer to a second side wall of the sorter channel and farther away from a first side wall of the sorter channel.

29. The microfluidic device of claim 1 , wherein the microfluidic device is configured such that if the sorting element does not exert a force on a discrete entity flowing through the sorter channel, the discrete entity will flow into the second outlet channel.

30. The microfluidic device of claim 1 , comprising a combined discrete entity exit channel in fluid communication with the first outlet, wherein the combined discrete entity exit channel is configured to receive the combined discrete entity.

31. A system, comprising

a) the microfluidic device of claim 1 ; and

b) one or more or all of:

i) a discrete entity maker configured to make a plurality of discrete entities, wherein the discrete entity maker is located within the microfluidic device or separately from the microfluidic device;

ii) a discrete entity library comprising two or more types of discrete entities;

iii) a detector configured to detect a discrete entity in the input channel, wherein the microfluidic device is configured to sort a discrete entity in the sorting channel based on the detection by the detector;

iv) a temperature control module operably connected to the microfluidic device;

v) an incubator operably connected to the microfluidic device;

vi) an imager configured to image a combined discrete entity; and

vii) a sequencer operably connected to the microfluidic device or the incubator.

32. The microfluidic device of claim 1 , wherein the discrete entity merger region comprises a geometric change in a dimension of the first outlet channel.

33. The microfluidic device of claim 1 , wherein the discrete entity merger region has a larger cross-sectional area than a cross-sectional area of the upstream region.

34. The microfluidic device of claim 1 , wherein the first outlet channel has a cross-sectional dimension of 1 mm or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 3, 2024
From: SCRIBE BIOSCIENCES, INC.
To: THE REGENTS OF THE UNIVERSITY OF CALIFORNIA
Reel/Frame 069473/0046 →
Continuity (2)
Provisional Application 62847791 · May 14, 2019
Related Publication 20220219171A1 · Jul 14, 2022
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