IP Library Granted Patent US 12,384,321
Granted Patent B2
US 12,384,321 · App. 18/647,562 · Granted Aug 12, 2025

Airbag module for a vehicle, vehicle comprising an airbag module, use of an airbag module and method for protecting an occupant by a collision using an airbag module

Inventors: Sebastian Rutelin (Gothenburg, SE); Johan Rosenberg (Gothenburg, SE)
Assignee: Volvo Car Corporation
B60R21/233B60R2021/23308
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Quick Facts
Patent No.
US 12,384,321
App. No.
18/647,562
Granted
Aug 12, 2025
Kind
B2
Abstract

The disclosure relates to an airbag module for a vehicle. The airbag module can comprise a first cushion unit and a second cushion unit comprising a plurality of cushion cells. The plurality of cushion cells can be arranged adjacent to each other. The plurality of cushion cells of the second cushion unit can be arranged at the first cushion unit and can be configured to cover a region of the airbag module, and the region can be arranged to face an occupant and be in contact with the occupant during a collision.

Claims (66)

1. An airbag module for a vehicle, comprising:

a first cushion unit, wherein the first cushion unit is a substantially U-shaped body member comprising:

a pair of arms,

an aperture between the pair of arms, and

a chamber with a chamber volume; and

a second cushion unit comprising a plurality of cushion cells,

wherein the plurality of cushion cells are arranged adjacent to each other on a surface of the first cushion unit,

wherein the plurality of cushion cells are configured to cover a region of the airbag module,

wherein the region is arranged to face an interior space of the vehicle configured to carry one or more occupants,

wherein each of the plurality of cushion cells are connected at each end of the cushion cell to a respective arm of the pair of arms, and

wherein the plurality of cushion cells are further configured to form an intermediate layer between the first cushion unit and any occupant body part located at the region during a collision.

2. The airbag module of claim 1 , wherein each of the plurality of cushion cells is tube shaped.

3. The airbag module of claim 1 , wherein the second cushion unit is arranged to cover the aperture of the first cushion unit.

4. The airbag module of claim 1 , wherein at least one of the first cushion unit or the second cushion unit is inflatable.

5. The airbag module of claim 1 ,

wherein each of the plurality of cushion cells comprises a cell chamber, and

wherein the cell chamber of each of the plurality of cushion cells comprises a cell chamber volume when being filled with an inflating gas.

6. The airbag module of claim 5 , wherein at least one of:

the plurality of cushion cells are further configured to allow the region of the airbag module to be deformed over a predefined distance by the collision,

the plurality of cushion cells are further configured to allow compressing the chamber of the first cushion unit by a reduced chamber volume by the collision; or

the plurality of cushion cells are further configured to allow compressing the cell chamber of each of the plurality of cushion cells of the second cushion unit by a reduced cell chamber volume by the collision.

7. The airbag module of claim 5 , further comprising:

an inflator, wherein the inflator is configured to produce the inflating gas for filling at least one of the first cushion unit or the plurality of cushion cells of the second cushion unit.

8. The airbag module of claim 7 ,

wherein the first cushion unit comprises a first port, and

wherein the first port of the first cushion unit is connected to the inflator and is configured to allow the inflator to fill the chamber volume of the chamber with the inflating gas.

9. The airbag module according to claim 8 ,

wherein the cell chamber of each of the plurality of cushion cells is connected to the first cushion unit, and

wherein the cell chamber of each of the plurality of cushion cells is fillable with the inflating gas by the first cushion unit.

10. The airbag module of claim 7 ,

wherein the cell chamber of a cushion cell of the plurality of cushion cells comprises a second port, and

wherein the second port is connected to the inflator and is configured to allow the inflator to fill the cell chamber volume of the cell chamber of the cushion cell of the plurality of cushion cells.

11. The airbag module of claim 10 ,

wherein the plurality of cushion cells are interconnected with each other, and

wherein the cell chamber of each of the plurality of cushion cells is fillable with the inflating gas by means of the second port.

12. A vehicle, comprising:

an airbag module, comprising:

a first cushion unit, wherein the first cushion unit is a substantially U-shaped body member comprising:

a pair of arms,

an aperture between the pair of arms, and

a chamber with a chamber volume; and

a second cushion unit comprising a plurality of cushion cells,

wherein the plurality of cushion cells are arranged adjacent to each other on a surface of the first cushion unit,

wherein the plurality of cushion cells are configured to cover a region of the airbag module,

wherein the region is arranged to face an interior space of the vehicle configured to carry one or more occupants,

wherein each of the plurality of cushion cells are connected at each end of the cushion cell to a respective arm of the pair of arms, and

wherein the plurality of cushion cells are further configured to form an intermediate layer between the first cushion unit and any occupant body part located at the region during a collision.

13. The vehicle of claim 12 , wherein the airbag module protects the one or more occupants of the vehicle during the collision.

14. The vehicle of claim 12 , wherein each of the plurality of cushion cells is tube shaped.

15. The vehicle of claim 12 , wherein the second cushion unit is arranged to cover the aperture of the first cushion unit.

16. The vehicle of claim 12 , wherein at least one of the first cushion unit or the second cushion unit is inflatable.

17. The vehicle of claim 12 ,

wherein each of the plurality of cushion cells comprises a cell chamber, and

wherein the cell chamber of each of the plurality of cushion cells comprises a cell chamber volume when being filled with an inflating gas.

18. A method for protecting one or more occupants of a vehicle during a collision via an airbag module of the vehicle, the method comprising:

providing the airbag module comprising a first cushion unit and a second cushion unit, the second cushion unit comprising a plurality of cushion cells, and the first cushion unit being a substantially U-shaped body member comprising:

a pair of arms,

an aperture between the pair of arms, and

a chamber with a chamber volume; and

arranging the plurality of cushion cells adjacent to each other on a surface of the first cushion unit, wherein each of the plurality of cushion cells are connected at each end of the cushion cell to a respective arm of the pair of arms, wherein the arranging comprises arranging the plurality of cushion cells of the second cushion unit to:

cover a region of the airbag module that faces an interior space of the vehicle configured to carry one or more occupants, and

form an intermediate layer between the first cushion unit and any occupant body part located at the region during the collision.

19. The method of claim 18 , wherein at least one of the first cushion unit or the second cushion unit is inflatable.

20. The method of claim 18 ,

wherein each of the plurality of cushion cells comprises a cell chamber, and

wherein the cell chamber of each of the plurality of cushion cells comprises a cell chamber volume when being filled with an inflating gas.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 30, 2024
From: RUTELIN, SEBASTIAN; ROSENBERG, JOHAN
To: VOLVO CAR CORPORATION
Reel/Frame 067267/0496 →
Priority Claims (1)
EP 23172073 · May 8, 2023 · regional
Continuity (1)
Related Publication 20240375604A1 · Nov 14, 2024
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