Granted Patent B2

US 12,388,315 · App. 18/050,620 · Granted Aug 12, 2025

Inventors: Naohiro Motoishi (Tokyo, JP); Fumitaka Totsuka (Tokyo, JP); Yosuke Sugino (Tokyo, JP)

Assignee: Mitsubishi Electric Corporation

H02K3/522H02K2203/12

Abstract

Claims (54)

1. An electric rotating machine comprising:

a rotor fixed on a pivotably supported rotor shaft; and

a stator containing the rotor,

wherein the stator has a stator core and a stator coil mounted on the stator core through the intermediary of an insulating bobbin,

wherein the stator core has a ring-shaped back yoke portion and a tooth portion whose front-end portion protrudes from the back yoke portion toward the rotor shaft,

wherein the insulating bobbin includes a first insulating bobbin and a second insulating bobbin that are fitted onto both respective endfaces of the stator core in an axial direction of the electric rotating machine,

wherein at least one of the first insulating bobbin and the second insulating bobbin has a coil winding portion around which a conductor wire included in the stator coil is wound and whose cross section is U-shaped,

wherein the coil winding portion has a tooth-endface facing portion that faces an endface portion, in the axial direction, of the tooth portion and a tooth-side-surface facing portion that faces a tooth side surface portion, in a circumferential direction of the electric rotating machine, of the tooth portion,

wherein the tooth-side-surface facing portion has a first abutting area that abuts on the tooth side surface portion, a second abutting area that abuts on the tooth side surface portion at a more outer side in a radial direction of the electric rotating machine than the first abutting area abuts thereon, and a middle inner wall surface portion that is situated between the first abutting area and the second abutting area and faces the tooth side surface portion via a space, and

wherein the first abutting area is located at an uppermost side of the tooth side surface portion and the second abutting surface is located at a lowermost side of the tooth side surface portion in a radial direction.

2. The electric rotating machine according to claim 1 ,

wherein the first abutting area is configured with a first inner-wall-surface convex portion formed adjacent to an inner side, in the radial direction, of the middle inner wall surface portion, and

wherein the second abutting area is configured with a second inner-wall-surface convex portion formed adjacent to an outer side, in the radial direction, of the middle inner wall surface portion.

3. The electric rotating machine according to claim 2 ,

wherein at the front-end portion of the tooth portion, the stator core has a shoe portion that extends in the circumferential direction of the electric rotating machine from the tooth side surface portion, and

wherein the tooth-side-surface facing portion has a shoe-side-surface facing inner wall surface portion that faces, via a space, the shoe side-surface portion, in the circumferential direction, of the shoe portion.

4. The electric rotating machine according to claim 2 , wherein at least one of the first insulating bobbin and the second insulating bobbin has a slant surface that is situated at the front-end portion, in the circumferential direction, of the tooth-side-surface facing portion and slants in a direction departing from the tooth side surface portion.

5. The electric rotating machine according to claim 2 , wherein at least one of the first insulating bobbin and the second insulating bobbin is mounted in such a way that a gap exists between each of the first abutting area and the second abutting area and the tooth side surface portion.

6. The electric rotating machine according to claim 2 ,

wherein the tooth portion has a tooth cutout portion that is situated at an outer side, in the radial direction, of the tooth side surface portion and makes contact with an inner circumference portion of the back yoke portion, and

wherein the second inner-wall-surface convex portion is press-fitted into the tooth cutout portion.

7. The electric rotating machine according to claim 2 , wherein each of the first inner-wall-surface convex portion and the second inner-wall-surface convex portion is formed in an area from a root side of the tooth-side-surface facing portion to a front end side thereof.

8. The electric rotating machine according to claim 2 , wherein each of the first inner-wall-surface convex portion and the second inner-wall-surface convex portion is formed only at a root side of the tooth-side-surface facing portion.

9. The electric rotating machine according to claim 2 , further comprising an inner-wall-surface groove portion having a fillet surface, at a root side of the tooth-side-surface facing portion.

10. The electric rotating machine according to claim 1 ,

wherein the first abutting area abuts on a first tooth-side-surface convex portion formed in the tooth side surface portion, and

wherein the second abutting area abuts on a second tooth-side-surface convex portion that is formed in the tooth side surface portion at more outer side in the radial direction than the first tooth-side-surface convex portion.

11. The electric rotating machine according to claim 1 ,

wherein at the front-end portion of the tooth portion, the stator core has a shoe portion that extends in the circumferential direction of the electric rotating machine from the tooth side surface portion, and

wherein the tooth-side-surface facing portion has a shoe-side-surface facing inner wall surface portion that faces, via a space, the shoe side-surface portion, in the circumferential direction, of the shoe portion.

12. The electric rotating machine according to claim 1 , wherein at least one of the first insulating bobbin and the second insulating bobbin has a slant surface that is situated at the front-end portion, in the circumferential direction, of the tooth-side-surface facing portion and slants in a direction departing from the tooth side surface portion.

13. The electric rotating machine according to claim 1 , wherein at least one of the first insulating bobbin and the second insulating bobbin is mounted in such a way that a gap exists between each of the first abutting area and the second abutting area and the tooth side surface portion.

14. The electric rotating machine according to claim 1 , further comprising an inner-wall-surface groove portion having a fillet surface, at a root side of the tooth-side-surface facing portion.

15. The electric rotating machine according to claim 1 ,

wherein the back yoke portion of the stator core has a cutout portion in a back-yoke outer circumferential portion thereof,

wherein each of the first insulating bobbin and the second insulating bobbin has a back-yoke-endface facing portion that faces an endface of the back yoke portion of the stator core,

wherein the back-yoke-endface facing portion has a convex portion that protrudes toward the endface of the back yoke portion, and

wherein the convex portion protruding toward the endface of the back yoke portion is press-fitted into the cutout portion in the back-yoke outer circumferential portion, so that each of the first insulating bobbin and the second insulating bobbin is fixed to the stator core.

16. An electric rotating machine comprising:

a rotor fixed on a pivotably supported rotor shaft; and

a stator containing the rotor,

wherein the stator has a stator core and a stator coil mounted on the stator core through the intermediary of an insulating bobbin,

wherein the stator core has a ring-shaped back yoke portion and a tooth portion whose front-end portion protrudes from the back yoke portion toward the rotor shaft,

wherein at the front-end portion of the tooth portion, the stator core has a shoe portion that extends in the circumferential direction of the electric rotating machine from a tooth side surface portion in the circumferential direction of the electric rotating machine,

wherein the insulating bobbin includes a first insulating bobbin and a second insulating bobbin that are fitted onto both respective endfaces of the stator core in an axial direction of the electric rotating machine,

wherein at least one of the first insulating bobbin and the second insulating bobbin has a coil winding portion around which a conductor wire included in the stator coil is wound and whose cross section is U-shaped,

wherein the coil winding portion has a tooth-endface facing portion that faces an endface portion, in the axial direction, of the tooth portion, a tooth-side-surface facing portion that faces a tooth side surface portion, and a shoe-side-surface facing inner wall surface portion that faces a shoe side-surface portion, in the circumferential direction, of the shoe portion,

where the shoe-side-surface facing inner wall surface portion has a first abutting area that abuts on the shoe side-surface portion, and

wherein the tooth-side-surface facing portion has a second abutting area that abuts on the tooth side surface portion and a middle inner wall surface portion that is situated between the first abutting area and the second abutting area and faces the tooth side surface portion via a space, the middle wall surface portion extending along the tooth-side-surface portion at a midpoint of the tooth-side surface portion between the first abutting area and the second abutting area.

17. The electric rotating machine according to claim 16 ,

wherein the back yoke portion of the stator core has a cutout portion in a back-yoke outer circumferential portion thereof,

wherein each of the first insulating bobbin and the second insulating bobbin has a back-yoke-endface facing portion that faces an endface of the back yoke portion of the stator core,

wherein the back-yoke-endface facing portion has a convex portion that protrudes toward the endface of the back yoke portion, and

wherein the convex portion protruding toward the endface of the back yoke portion is press-fitted into the cutout portion in the back-yoke outer circumferential portion, so that each of the first insulating bobbin and the second insulating bobbin is fixed to the stator core.

Assignments (1)

Priority Claims (1)

Continuity (1)

References Cited (17)