IP Library Granted Patent US 12,391,613
Granted Patent B2
US 12,391,613 · App. 17/773,088 · Granted Aug 19, 2025

Method for reclaiming gypsum from wasted gypsum boards

Inventor: Shingo Hiranaka (Shunan, JP)
Assignee: Tokuyama Corporation
C04B11/26
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Quick Facts
Patent No.
US 12,391,613
App. No.
17/773,088
Granted
Aug 19, 2025
Kind
B2
Abstract

Wasted gypsum boards are crushed and heated to convert semi-hydrated gypsum and/or anhydrous type III gypsum, and the obtained semi-hydrated gypsum and/or anhydrous type III gypsum is mixed with gypsum slurry. The gypsum slurry is solid/liquid separated by a filtration device into gypsum particles and filtrate which has passed through the filter cloth of the filtration device. The filtrate is returned into the gypsum slurry. The solid/liquid separation is performed such that the concentration of the suspended solid in the filtrate that has passed through the filter cloth and consists of gypsum granules and inorganic impurities derived from wasted gypsum boards is made 1000 to 8000 mass ppm. The clogging of the filter cloth is reduced.

Claims (13)

1. A method for reclaiming gypsum from wasted gypsum boards comprising:

crushing and heating wasted gypsum boards to produce semi-hydrated gypsum and/or anhydrous type III gypsum;

mixing said semi-hydrated gypsum and/or anhydrous type Ill gypsum with gypsum slurry;

solid/liquid separating the gypsum slurry by a filtration device into gypsum particles and filtrate which has passed through a filter cloth of the filtration device such that a concentration of suspended solid in the filtrate that has passed through the filter cloth and comprises gypsum granules and inorganic impurities derived from the wasted gypsum boards is made 1000 to 8000 mass ppm;

returning the filtrate into the gypsum slurry;

sieving the gypsum slurry by at least a first stage vibrating sieve and a second stage vibrating sieve before the solid/liquid separation;

supplying the gypsum slurry and under-sieve component of the second stage vibrating sieve to an inlet of the first stage vibrating sieve, and supplying the under-sieve component of the first stage vibrating sieve to the filtration device; and

supplying upper-sieve component of the first stage vibrating sieve and washing water to an inlet of the second stage vibrating sieve, returning the under-sieve component of the second stage vibrating sieve to the inlet of the first stage vibrating sieve, and reclaiming paper dust from the upper-sieve component of the second stage vibrating sieve.

2. The method for reclaiming gypsum from wasted gypsum boards according to claim 1 , further comprising:

conveying a cake comprising the gypsum particles after the solid/liquid separation by a belt conveyor; and

detaching the cake from the belt conveyor by a scraper made of fluoroplastic or urethane resin and provided at a tip end of an exit of the belt conveyor.

3. The method for reclaiming gypsum from wasted gypsum boards according to claim 1 , wherein said suspended solid consists of gypsum granules and inorganic impurities derived from the wasted gypsum boards.

4. The method for reclaiming gypsum from wasted gypsum boards according to claim 1 , wherein the gypsum slurry and the under-sieve component of the second stage vibrating sieve is supplied directly to the inlet of the first stage vibrating sieve.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2022
From: HIRANAKA, SHINGO
To: TOKUYAMA CORPORATION
Reel/Frame 059768/0809 →
Priority Claims (1)
JP 2021-143116 · Sep 2, 2021 · national
Continuity (1)
Related Publication 20240140865A1 · May 2, 2024
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