IP Library › Granted Patent US 12,392,307
Granted Patent B2
US 12,392,307 · App. 18/330,155 · Granted Aug 19, 2025

High-speed shaft rating for turbine engines

Inventors: Bhaskar Nanda Mondal (Bengaluru, IN); Narayanan Payyoor (Bengaluru, IN); Pranav Kamat (Bengaluru, IN)
Assignee: GENERAL ELECTRIC COMPANY
F02K3/075F02C3/06
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Quick Facts
Patent No.
US 12,392,307
App. No.
18/330,155
Granted
Aug 19, 2025
Kind
B2
Abstract

A turbomachine engine includes an engine core including a high-pressure compressor, a high-pressure turbine, and a combustion chamber in flow communication with the high-pressure compressor and the high-pressure turbine. The engine core has a length (L CORE ), and the high-pressure compressor has an exit stage diameter (D CORE ). A high-pressure shaft is coupled to the high-pressure compressor and the high-pressure turbine. The high-pressure shaft is characterized by a high-speed shaft rating (HSR) from 1.5 to 6.2, and a ratio of L CORE /D CORE is from 2.1 to 4.3.

Claims (263)

1. A turbomachine engine comprising:

an engine core including a high-pressure compressor, a high-pressure turbine, and a combustion chamber in flow communication with the high-pressure compressor and the high-pressure turbine, the engine core including a core forward bearing and a core aft bearing, the core forward bearing being positioned forward of a stage of the high-pressure compressor and the core aft bearing being positioned aft of a stage of the high-pressure turbine, the engine core having a length (L CORE ) defined from the core forward bearing to the core aft bearing, and the high-pressure compressor having an exit stage diameter (D CORE ); and

a high-pressure shaft coupled to the high-pressure compressor and the high-pressure turbine, the high-pressure shaft characterized by a high-speed shaft rating (HSR) from 1.5 to 6.2, and a ratio of L CORE /D CORE is greater than or equal to 2.1 and less than

4

.

0

⁢

8

(

HSP

X

-

8

)

0.14

wherein HSR is given by:

HSR

⁢

=

1

k

*

N

⁢

2

R

/

L

*

D

CORE

*

(

L

CORE

D

CORE

)

2

,

where N2 R/L is a redline speed of the high-pressure shaft, and k is a constant with a value of 10 6 inch-RPM, and

wherein HSP X is given by:

HSP

X

=

(

A

ex

)

2

*

P

STD

*

OPR

T

O

FN

T

O

*

(

N

Stg

10

)

2

,

where N Stg is a number of stages in the high-pressure compressor, A EX is an area of an exit stage of the high-pressure compressor, P STD is standard pressure, OPR T/O is an overall pressure ratio of the turbomachine engine at takeoff flight conditions corresponding to a maximum thrust rating for an engine core configuration, and FN T/O is a sea-level static thrust of the turbomachine engine at takeoff flight conditions corresponding to the maximum thrust rating for the engine core configuration.

2. The turbomachine engine of claim 1 , wherein a number of stages in the high-pressure compressor is one of eight stages, nine stages, ten stages, or eleven stages.

3. The turbomachine engine of claim 1 , wherein the high-pressure turbine includes one stage or two stages.

4. The turbomachine engine of claim 1 , wherein an exhaust gas temperature of the turbomachine engine at redline speeds of the high-pressure shaft is from 1,063° C. to 1,282° C.

5. The turbomachine engine of claim 1 , wherein HSP X is from 3.8 in 2 to 69.1 in 2 .

6. The turbomachine engine of claim 1 , wherein A EX is from 11 in 2 to 95 in 2 .

7. The turbomachine engine of claim 1 , wherein P STD is approximately 14.7 psi.

8. The turbomachine engine of claim 1 , wherein OPR T/O is from 26.3 to 82.

9. The turbomachine engine of claim 1 , wherein FN T/O is from 12,674 lbf to 107,480 lbf.

10. The turbomachine engine of claim 1 , wherein A EX is given by

A EX =π*(R TIP,EX 2 −R HUB,EX 2 ), where R TIP,EX is a radius of a tip of a high-pressure compressor blade of the exit stage of the high-pressure compressor, and R HUB,EX is a radius of a hub of the high-pressure compressor at the exit stage.

11. The turbomachine engine of claim 10 , wherein R TIP,EX is from 4.73 in. to 15.83 in.

12. The turbomachine engine of claim 10 , wherein R HUB,EX is from 4.31 in. to 14.85 in.

13. A method of operating the turbomachine engine of claim 1 , the method comprising operating the turbomachine engine to generate an engine thrust, a redline speed of the high-pressure shaft being from 10,580 RPM to 35,788 RPM.

14. The turbomachine engine of claim 1 , wherein the stage of the high-pressure compressor is a first stage and the stage of the high-pressure turbine is a last stage such that the core forward bearing is positioned forward of the first stage of the high-pressure compressor and the core aft bearing is positioned aft of the last stage of the high-pressure turbine.

15. A turbomachine engine comprising:

an engine core including a high-pressure compressor, a high-pressure turbine, and a combustion chamber in flow communication with the high-pressure compressor and the high-pressure turbine, the engine core including a core forward bearing and a core aft bearing, the core forward bearing being positioned forward of a stage of the high-pressure compressor and the core aft bearing being positioned aft of a stage of the high-pressure turbine, the engine core having a length (L CORE ) defined from the core forward bearing to the core aft bearing, and the high-pressure compressor having an exit stage diameter (D CORE );

a power turbine in flow communication with the high-pressure turbine;

a low-pressure shaft coupled to the power turbine; and

a high-pressure shaft coupled to the high-pressure compressor and the high-pressure turbine, the high-pressure shaft characterized by a high-speed shaft rating (HSR) from 1.5 to 6.2, and a ratio of L CORE /D CORE is greater than or equal to 2.1 and less than

4

.

0

⁢

8

(

HSP

X

-

8

)

0.14

wherein HSR is given by:

HSR

=

1

k

*

N

⁢

2

R

/

L

*

D

CORE

*

(

L

CORE

D

CORE

)

2

,

where N2 R/L is a redline speed of the high-pressure shaft, and k is a constant with a value of 10 6 inch-RPM, and

wherein HSP X is given by:

HSP

X

=

(

A

ex

)

2

*

P

STD

*

OPR

T

O

FN

T

O

*

(

N

Stg

10

)

2

,

where N Stg is a number of stages in the high-pressure compressor, A EX is an area of an exit stage of the high-pressure compressor, P STD is standard pressure, OPR T/O is an overall pressure ratio of the turbomachine engine at takeoff flight conditions corresponding to a maximum thrust rating for an engine core configuration, and FN T/O is a sea-level static thrust of the turbomachine engine at takeoff flight conditions corresponding to the maximum thrust rating for the engine core configuration.

16. The turbomachine engine of claim 15 , wherein the high-pressure shaft is characterized by a second high-pressure shaft rating (HSR LP ) from 0.8 to 1.6, and HSR LP is given by:

HSR

L

⁢

P

=

1

k

*

N

⁢

1

r

/

1

*

D

CORE

*

(

L

CORE

D

CORE

)

2

,

where N1 r/l is a redline speed of the low-pressure shaft, and k is a constant with a value of 10 6 inch-RPM.

17. The turbomachine engine of claim 15 , wherein N2 R/L is from 10,580 RPM to 35,788 RPM.

18. The turbomachine engine of claim 15 , wherein HSP X is from 3.8 in 2 to 69.1 in 2 .

19. The turbomachine engine of claim 15 , wherein a number of stages in the high-pressure compressor is one of eight stages, nine stages, ten stages, or eleven stages.

20. The turbomachine engine of claim 15 , wherein A EX is from 11 in 2 to 95 in 2 .

21. The turbomachine engine of claim 15 , wherein P STD is approximately 14.7 psi.

22. The turbomachine engine of claim 15 , wherein OPR T/O is from 26.3 to 82.

23. The turbomachine engine of claim 15 , wherein FN T/O is from 12,674 lbf to 107,480 Ibf.

24. A turbomachine engine comprising:

an engine core including a high-pressure compressor, a high-pressure turbine, and a combustion chamber in flow communication with the high-pressure compressor and the high-pressure turbine, the engine core including a core forward bearing and a core aft bearing, the core forward bearing being positioned forward of a stage of the high-pressure compressor and the core aft bearing being positioned aft of a stage of the high-pressure turbine, the engine core having a length (L CORE ) defined from the core forward bearing to the core aft bearing, and the high-pressure compressor having an exit stage diameter (D CORE ), wherein a number of stages in the high-pressure compressor is one of eight stages, nine stages, ten stages, or eleven stages, and the high-pressure turbine includes one stage or two stages; and

a high-pressure shaft coupled to the high-pressure compressor and the high-pressure turbine, the high-pressure shaft characterized by a high-speed shaft rating (HSR) from 1.5 to 6.2, and a ratio of L CORE /D CORE is greater than or equal to 2.1 and less than

4

.

0

⁢

8

(

HSP

X

-

8

)

0.14

wherein HSR is given by:

HSR

⁢

=

1

k

*

N

⁢

2

R

/

L

*

D

CORE

*

(

L

CORE

D

CORE

)

2

,

where N2 R/L is a redline speed of the high-pressure shaft, and k is a constant with a value of 10 6 inch-RPM,

wherein HSP X is given by:

HSP

X

=

(

A

ex

)

2

*

P

STD

*

OPR

T

O

FN

T

O

*

(

N

Stg

10

)

2

,

where N Stg is the number of stages in the high-pressure compressor, A EX is an area of an exit stage of the high-pressure compressor, P STD is standard pressure, OPR T/O is an overall pressure ratio of the turbomachine engine at takeoff flight conditions corresponding to a maximum thrust rating for an engine core configuration, and FN T/O is a sea-level static thrust of the turbomachine engine at takeoff flight conditions corresponding to the maximum thrust rating for the engine core configuration.

25. The turbomachine engine of claim 24 , wherein N2 R/L is from 10,580 RPM to 35,788 RPM.

26. The turbomachine engine of claim 24 , wherein HSP X is from 3.8 in 2 to 69.1 in 2 .

27. The turbomachine engine of claim 24 , wherein A EX is from 11 in 2 to 95 in 2 .

28. The turbomachine engine of claim 24 , wherein P STD is approximately 14.7 psi.

29. The turbomachine engine of claim 24 , wherein OPR T/O is from 26.3 to 82.

30. The turbomachine engine of claim 24 , wherein FN T/O is from 12,674 lbf to 107,480 lbf.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2023
From: MONDAL, BHASKAR NANDA; PAYYOOR, NARAYANAN; KAMAT, PRANAV
To: GENERAL ELECTRIC COMPANY
Reel/Frame 063913/0346 →
Priority Claims (1)
IN 202311020971 · Mar 24, 2023 · national
Continuity (1)
Related Publication 20240318614A1 · Sep 26, 2024
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