IP Library › Granted Patent US 12,397,878
Granted Patent B2
US 12,397,878 · App. 17/325,062 · Granted Aug 26, 2025

Systems and methods of adjustable suspensions for off-road recreational vehicles

Inventors: Michael A. Hedlund (Roseau, MN); Trevor F. Rhodes (Badger, MN); Jonathon P. Graus (Stacy, MN); Kyle W. Olson (Coon Rapids, MN); Justin T. Anderson (Stacy, MN)
Assignee: Polaris Industries Inc.
B62M27/02B60G17/015B60G2300/322B60G2500/10B60G2600/02B62M2027/025B62M2027/026B62M2027/028
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Quick Facts
Patent No.
US 12,397,878
App. No.
17/325,062
Granted
Aug 26, 2025
Kind
B2
Abstract

A damping control system is provided for an off-road recreational vehicles having a suspension located between a ground engaging member and a vehicle frame and including at least one adjustable shock absorber having an adjustable damping characteristic based on an input from a sensor.

Claims (47)

1. A snowmobile for propelled movement relative to the ground, comprising

a plurality of ground engaging members including an endless track positioned along a centerline vertical longitudinal plane of the snowmobile having a lateral width, a left front ski positioned on a left side of the centerline vertical longitudinal plane of the snowmobile, and a right front ski positioned on a right side of the centerline vertical longitudinal plane of the snowmobile;

a frame supported by the plurality of ground engaging members;

a steering system supported by the frame and operatively coupled to the left front ski and the right front ski to control a direction of travel of the snowmobile;

a left ski suspension operatively coupling the left front ski to the frame;

a right ski suspension operatively coupling the right front ski to the frame;

a track suspension operatively coupling the endless track to the frame, the track suspension including a first adjustable shock absorber, the first adjustable shock absorber having at least one adjustable damping characteristic, the first adjustable shock absorber being laterally positioned within the lateral width of the endless track;

a plurality of sensors supported by the ground engaging members; and

at least one electronic controller operatively coupled to the first adjustable shock absorber, the at least one electronic controller based on a sensor measurement from a sensor spaced apart from each of the left ski suspension, right ski suspension, and track suspension operable to determine an airborne condition, and in response to the airborne condition the electronic controller alters at least one damping characteristic of the first adjustable shock absorber, wherein the at least one damping characteristic includes a rebound damping characteristic and the controller is operable to alter the rebound damping characteristic based upon a length of time that the snowmobile has been airborne.

2. The snowmobile of claim 1 , the first adjustable shock absorber of the first suspension is positioned within an interior bounded by the endless track.

3. The snowmobile of claim 1 , the track suspension further comprises a second adjustable shock absorber having at least one adjustable damping characteristic, the second adjustable shock absorber being laterally positioned within the lateral width of the endless track, the first adjustable shock absorber is a front track adjustable shock absorber and the second adjustable shock absorber is a rear track adjustable shock absorber.

4. The snowmobile of claim 3 , the second adjustable shock absorber of the track suspension is positioned within the interior bounded by the endless track.

5. The snowmobile of claim 3 , the second adjustable shock absorber of the track suspension is positioned outside of the interior bounded by the endless track.

6. The snowmobile of claim 1 , wherein the at least one electronic controller alters the at least one damping characteristic of the first adjustable shock absorber while the snowmobile is moving relative to the ground.

7. The snowmobile of claim 6 , wherein the at least one electronic controller alters a compression damping characteristic of the first adjustable shock absorber.

8. The snowmobile of claim 1 , further comprising a third adjustable shock absorber and a fourth adjustable shock absorber, the third adjustable shock absorber is part of the left ski suspension operatively coupling the left front ski to the frame and the fourth adjustable shock absorber is part of the right ski suspension operatively coupling the right front ski to the frame.

9. The snowmobile of claim 1 , wherein a first damping characteristic of the first adjustable shock absorber is adjusted by the at least one electronic controller based on a longitudinal acceleration of the snowmobile.

10. The snowmobile of claim 1 , wherein a first damping characteristic of the first adjustable shock absorber is adjusted by the at least one electronic controller based on a vehicle pitch motion of the snowmobile.

11. The snowmobile of claim 1 , wherein the at least one electronic controller adjusts a compression damping characteristic of the first adjustable shock absorber in response to the snowmobile being airborne.

12. The snowmobile of claim 11 , wherein the adjustment of the compression damping characteristic of the first adjustable shock absorber is dependent on the length of time that the snowmobile has been airborne.

13. A method of controlling ride characteristics of a snowmobile, the method comprising the steps of:

monitoring with at least one electronic controller a plurality of sensors supported by the snowmobile while the snowmobile is moving;

predictively determining a longitudinal acceleration of the snowmobile based on a current sensor value of at least one sensor of the plurality of sensors; and

adjusting with the at least one electronic controller at least one damping characteristic of an adjustable shock absorber while the vehicle is moving, based on the predicted longitudinal acceleration of the vehicle, the adjustable shock absorber being apart of a suspension of an endless track of the snowmobile.

14. The method of claim 13 , wherein the step of adjusting with the at least one electronic controller the at least one damping characteristic of the adjustable shock absorber which is apart of the suspension of the endless track of the snowmobile while the vehicle is moving, includes the step of adjusting the at least one damping characteristic based on a longitudinal acceleration of the snowmobile.

15. The method of claim 14 , wherein the longitudinal acceleration of the snowmobile is measured by at least one sensor.

16. The method of claim 15 , further comprising the steps of: determining the longitudinal acceleration of the snowmobile indicates an acceleration of the snowmobile; and changing a rebound damping characteristic of the adjustable shock absorber.

17. The method of claim 15 , further comprising the steps of: determining the longitudinal acceleration of the snowmobile indicates an acceleration of the snowmobile; and changing a compression damping characteristic of the adjustable shock absorber.

18. The method of claim 13 , wherein the step of adjusting with the at least one electronic controller the at least one damping characteristic of the adjustable shock absorber which is apart of the suspension of the endless track of the snowmobile while the vehicle is moving, includes the step of adjusting the at least one damping characteristic based on a predicted pitch motion of the snowmobile.

19. The method of claim 18 , wherein the predicted pitch motion of the snowmobile is based on the predicted vehicle longitudinal acceleration.

20. The method of claim 18 , wherein step of adjusting the at least one damping characteristic based on the predicted pitch motion of the snowmobile includes determining the predicted vehicle longitudinal acceleration and determining a direction of travel of the snowmobile.

21. The method of claim 13 , wherein the step of adjusting with the at least one electronic controller the at least one damping characteristic of the adjustable shock absorber which is apart of the suspension of the endless track of the snowmobile while the vehicle is moving, includes the step of adjusting the at least one damping characteristic based on a turning of the snowmobile.

22. The method of claim 13 , wherein the step of adjusting with the at least one electronic controller the at least one damping characteristic of the adjustable shock absorber which is apart of the suspension of the endless track of the snowmobile while the vehicle is moving, includes the step of adjusting the at least one damping characteristic based on a braking of the snowmobile.

23. The method of claim 13 , wherein the step of adjusting with the at least one electronic controller the at least one damping characteristic of the adjustable shock absorber which is apart of the suspension of the endless track of the snowmobile while the vehicle is moving, includes the step of adjusting the at least one damping characteristic based on the snowmobile being airborne.

24. The method of claim 13 , wherein the step of adjusting with the at least one electronic controller the at least one damping characteristic of the adjustable shock absorber which is apart of the suspension of the endless track of the snowmobile while the vehicle is moving, includes the step of adjusting the at least one damping characteristic to promote a lifting of the skis of the snowmobile.

25. The method of claim 24 , wherein the step of adjusting the at least one damping characteristic to promote the lifting of the skis of the snowmobile includes the steps of decreasing a compression damping characteristic of the adjustable shock absorber.

26. The method of claim 25 , wherein the step of adjusting the at least one damping characteristic to promote the lifting of the skis of the snowmobile includes the steps of increasing a rebound damping characteristic of a second adjustable shock absorber associated with the suspension of the endless track.

27. A method of controlling a damping characteristic of at least one adjustable shock absorber of a vehicle being operated by a driver, the method comprising:

receiving with an electronic controller a plurality of inputs from a plurality of sensors supported by the vehicle;

predictively determining a longitudinal acceleration of the vehicle based on a current sensor value of at least one sensor of the plurality of sensors; and

adjusting the damping characteristic of the at least one adjustable shock absorber of the vehicle based on the predicted longitudinal acceleration of the vehicle.

28. The method of claim 27 , wherein the step of adjusting the damping characteristic of the at least one adjustable shock absorber of the vehicle based on the predicted longitudinal acceleration of the vehicle, includes the step of adjusting the at least one damping characteristic based on a predicted pitch motion of the snowmobile.

29. The method of claim 28 , wherein the at least one adjustable shock absorber includes a left adjustable shock absorber and a right adjustable shock absorber, and in response to a predicted increase in vehicle pitch motion, altering a damping characteristic of the left adjustable shock absorber and a damping characteristic of the right adjustable shock absorber.

30. The method of claim 29 , wherein the at least one adjustable shock absorber includes a rear adjustable shock absorber, and in response to a predicted increase in vehicle pitch motion, altering the damping characteristic of the rear adjustable shock absorber.

31. The method of claim 30 , wherein each of the left adjustable shock absorber, right adjustable shock absorber, and rear adjustable shock absorber have a first damping characteristic and a second damping characteristic, the second damping characteristic being different than the first damping characteristic, and in response to a predicted increase in vehicle pitch motion, increasing the first damping characteristic of the left adjustable shock absorber and the right adjustable shock absorber and increasing the second damping characteristic of the rear adjustable shock absorber.

32. The method of claim 27 , further comprising the steps of: predictively determining a longitudinal pitch motion of the vehicle; and adjusting the damping characteristic of the at least one adjustable shock absorber of the vehicle based on the predicted longitudinal pitch motion of the vehicle.

33. The method of claim 32 , wherein the predicted longitudinal acceleration is determined by the steps of: determining a predicted power for a prime mover of the snowmobile; determining an output power of the drivetrain based on the determined predicted power, the drivetrain including a CVT; determining a forward moving force of the snowmobile based on the determined output power of the drivetrain; determining a resultant forward moving force by subtracting at least one of a coast down force and an applied braking force from the determined forward moving force; and dividing the resultant forward moving force by a mass of the snowmobile to determine the predicted vehicle longitudinal acceleration.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 11, 2021
From: ANDERSON, JUSTIN T.
To: POLARIS INDUSTRIES INC.
Reel/Frame 057147/0479 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 20, 2021
From: HEDLUND, MICHAEL A.; RHODES, TREVOR F.; GRAUS, JONATHON P.; OLSON, KYLE W.; KOLESNIKOV, MAXIM
To: POLARIS INDUSTRIES INC.
Reel/Frame 056297/0150 →
Continuity (2)
Provisional Application 63027833 · May 20, 2020
Related Publication 20210362806A1 · Nov 25, 2021
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