IP Library › Granted Patent US 12,399,502
Granted Patent B2
US 12,399,502 · App. 18/483,652 · Granted Aug 26, 2025

Obstacle map for autonomous pile driving system

Inventors: Noah Austen Ready-Campbell (San Francisco, CA); Andrew Xiao Liang (San Francisco, CA); Gaurav Jitendra Kikani (San Francisco, CA)
Assignee: Built Robotics Inc.
G05D1/0274
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Quick Facts
Patent No.
US 12,399,502
App. No.
18/483,652
Granted
Aug 26, 2025
Kind
B2
Abstract

An autonomous off-road vehicle (AOV) accesses a pile plan map indicating a plurality of locations within a geographic area at which piles are to be installed. The AOV generates an obstacle map indicating locations of obstacles within the geographic area. The AOV autonomously navigates to a first location of the plurality of locations using the pile plan map. In response to driving a pile into the ground at the first location, the AOV modifies the obstacle map to include a representation of the pile at the first location. The AOV autonomously navigates to a second location of the plurality of locations using the pile plan map. In response to driving a pile into ground at the second location, the AOV modifies the obstacle map that includes the representation of the pile at the first location to further include a representation of the pile at the second location.

Claims (56)

1. A method comprising:

accessing a pile plan map indicating a plurality of locations within a geographic area at which piles are to be installed;

autonomously navigating by a first autonomous off-road vehicle (“AOV”) of a plurality of AOVs to a location of the plurality of locations using the pile plan map;

in response to the first AOV autonomously driving a pile into the ground at the location, modifying an obstacle map indicating locations of obstacles within the geographic area to include a representation of the pile at the location;

sharing the modified obstacle map with the plurality of AOVs; and

autonomously modifying a planned movement of a portion of a second AOV of the plurality of AOVs based on contents of the modified obstacle map by stopping a next pile driving operation in response to determining that the next pile driving operation cannot be completed and notifying an operator that the next pile driving operation was stopped.

2. The method of claim 1 , wherein the portion of the second AOV is at least one of an articulated arm, a component of a pile loading mechanism, a component of a pile driving mechanism, a driving tool, and a component of a drive system, of the second AOV.

3. The method of claim 1 , wherein the location is a first location, and wherein the method further comprises:

autonomously navigating by the first AOV to a second location of the plurality of locations using the pile plan map; and

in response to autonomously driving a pile into ground at the second location, modifying the obstacle map that includes the representation of the pile at the first location to further include a representation of the pile at the second location.

4. The method of claim 3 , wherein each of the representation of the pile at the first location and the representation of the pile at the second location in the obstacle map includes one or more of pile height information, pile location information, pile volume information, and discretized pile information.

5. The method of claim 3 , further comprising:

autonomously navigating the first AOV to the second location while avoiding obstacles based on the modified obstacle map; and

autonomously actuating a component of the first AOV while avoiding obstacles based on the modified obstacle map.

6. The method of claim 1 , further comprising:

detecting a non-pile obstacle at a given location; and

modifying the obstacle map that includes the representation of the pile at the location to further include a representation of the non-pile obstacle at the given location.

7. The method of claim 6 , further comprising autonomously navigating the first AOV to a next pile driving location while avoiding obstacles based on the obstacle map modified to include the representation of the non-pile obstacle at the given location.

8. The method of claim 6 , further comprising autonomously actuating a component of the first AOV while avoiding obstacles based on the obstacle map modified to include the representation of the non-pile obstacle at the given location.

9. The method of claim 6 , further comprising detecting sensor data with one or more sensors mounted to the first AOV, wherein the non-pile obstacle is detected at the given location based on the sensor data.

10. The method of claim 1 , further comprising:

receiving obstacle information;

updating the obstacle map based on the received obstacle information; and

autonomously navigating the first AOV to a next pile driving location while avoiding obstacles based on the updated obstacle map.

11. An autonomous off-road vehicle (AOV), comprising:

a hardware processor; and

a non-transitory computer-readable storage medium storing executable instructions that, when executed by the hardware processor, cause the hardware processor to perform steps comprising:

accessing a pile plan map indicating a plurality of locations within a geographic area at which piles are to be installed;

autonomously navigating the AOV to a location of the plurality of locations using the pile plan map;

in response to the AOV autonomously driving a pile into the ground at the location, modifying an obstacle map indicating locations of obstacles within the geographic area to include a representation of the pile at the location; and

sharing the modified obstacle map with a second AOV, the second AOV configured to autonomously modify a planned movement of a portion of the second AOV based on contents of the modified obstacle map by stopping a next pile driving operation in response to determining that the next pile driving operation cannot be completed and notifying an operator that the next pile driving operation was stopped.

12. The AOV of claim 11 , wherein the portion of the second AOV is at least one of an articulated arm, a component of a pile loading mechanism, a component of a pile driving mechanism, a driving tool, and a component of a drive system component, of the second AOV.

13. The AOV of claim 11 , wherein the location is a first location, and wherein the instructions further cause the hardware processor to perform steps comprising:

autonomously navigating the AOV to a second location of the plurality of locations using the pile plan map; and

in response to autonomously driving a pile into ground at the second location, modifying the obstacle map that includes the representation of the pile at the first location to further include a representation of the pile at the second location.

14. The AOV of claim 13 , wherein each of the representation of the pile at the first location and the representation of the pile at the second location includes one or more of pile height information, pile location information, pile volume information, and discretized pile information.

15. The AOV of claim 13 , wherein the instructions further cause the hardware processor to perform steps comprising:

autonomously navigating the AOV to the second location while avoiding obstacles based on the modified obstacle map; and

autonomously actuating a component of the AOV while avoiding obstacles based on the modified obstacle map.

16. The AOV of claim 11 , wherein the instructions further cause the hardware processor to perform steps comprising:

detecting sensor data with one or more sensors mounted to the AOV;

detecting a non-pile obstacle at a given location based on the sensor data; and

modifying the obstacle map that includes the representation of the pile at the location to further include a representation of the non-pile obstacle at the given location.

17. The AOV of claim 16 , wherein the instructions further cause the hardware processor to perform a step comprising autonomously navigating the AOV to a next pile driving location while avoiding obstacles based on the obstacle map modified to include the representation of the non-pile obstacle at the given location.

18. The AOV of claim 16 , wherein the instructions further cause the hardware processor to perform a step comprising autonomously actuating a component of the AOV while avoiding obstacles based on the obstacle map modified to include the representation of the non-pile obstacle at the given location.

19. The AOV of claim 11 , wherein the instructions further cause the hardware processor to perform steps comprising:

receiving obstacle information;

updating the obstacle map based on the received obstacle information; and

autonomously navigating the AOV to a next pile driving location while avoiding obstacles based on the updated obstacle map.

20. A central server comprising:

a hardware processor; and

a non-transitory computer-readable storage medium storing executable instructions that, when executed by the hardware processor, cause the hardware processor to perform steps comprising:

in response to autonomously driving a pile into the ground at a first location of a plurality of locations using a pile plan map by a first autonomous off-road vehicle (“AOV”) of a plurality of AOVs, modifying an obstacle map indicating locations of obstacles within a geographic area to include a representation of the pile at the first location, the pile plan map indicating the plurality of locations within the geographic area at which piles are to be installed;

in response to autonomously driving a pile into the ground at a second location of the plurality of locations using the pile plan map by a second AOV, modifying the obstacle map that includes the representation of the pile at the first location to further include a representation of the pile at the second location; and

transmitting to the first AOV and to the second AOV, the modified obstacle map that includes the representation of the pile at the first location and the representation of the pile at the second location,

wherein each of the first AOV and the second AOV autonomously modifies a planned movement of a portion of the first AOV and the second AOV based on contents of the modified obstacle map by stopping a next pile driving operation in response to determining that the next pile driving operation cannot be completed and notifying an operator that the next pile driving operation was stopped.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 10, 2023
From: READY-CAMPBELL, NOAH AUSTEN; LIANG, ANDREW XIAO; KIKANI, GAURAV JITENDRA
To: BUILT ROBOTICS INC.
Reel/Frame 065171/0089 →
Continuity (2)
Continuation 18085881 · Dec 21, 2022
Related Publication 20240210947A1 · Jun 27, 2024
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