IP Library › Granted Patent US 12,402,446
Granted Patent B2
US 12,402,446 · App. 17/850,412 · Granted Aug 26, 2025

Display device and method of manufacturing the same

Inventors: Hyung Il Jeon (Yongin-si, KR); Min Woo Kim (Yongin-si, KR); Sung Kook Park (Yongin-si, KR); Sung Eun Baek (Yongin-si, KR); Ki Seong Seo (Yongin-si, KR); Jin Woo Choi (Yongin-si, KR)
Assignee: SAMSUNG DISPLAY CO., LTD.
H10H20/8316H10H20/01H10H20/8514H10H20/857H10H29/142H10H20/032H10H20/0361
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Quick Facts
Patent No.
US 12,402,446
App. No.
17/850,412
Granted
Aug 26, 2025
Kind
B2
Abstract

A display device includes a substrate, a first electrode disposed on the substrate, a bonding electrode disposed on the first electrode and electrically connected to the first electrode, a light emitting element disposed on the bonding electrode and including a first end contacting with the bonding electrode, and a second end disposed opposite to the first end in a longitudinal direction, a first insulating layer covering a side surface of the light emitting element and not covering the second end of the light emitting element such that the second end of the light emitting element is exposed, a second electrode covering the first insulating layer and the second end of the light emitting element, a first bank disposed on a portion of the second electrode, and a second bank disposed on the first bank, and the first bank and the second bank include metal.

Claims (58)

1. A display device comprising:

a first electrode disposed on a substrate;

a bonding electrode disposed on the first electrode and electrically connected to the first electrode;

a light emitting element disposed on the bonding electrode and including:

a first end contacting the bonding electrode; and

a second end disposed opposite to the first end in a longitudinal direction;

a first insulating layer partially covering the light emitting element such that the second end of the light emitting element is exposed;

a second electrode covering the first insulating layer and the second end of the light emitting element and including a same material;

a first bank disposed on a portion of the second electrode; and

a second bank disposed on the first bank, wherein

the first bank and the second bank include metal

the first bank contacts a portion of an upper surface of the second electrode and a side surface of the second electrode, and

the first bank entirely covers the side surface of the second electrode.

2. The display device according to claim 1 , wherein the first bank and the second bank include a same material.

3. The display device according to claim 1 , wherein the second electrode is electrically connected to the second end of the light emitting element.

4. The display device according to claim 1 , wherein the second electrode includes:

a convex portion partially extending in the longitudinal direction; and

a flat portion extending in a first direction perpendicular to the longitudinal direction.

5. The display device according to claim 4 , wherein

the convex portion overlaps a portion of the light emitting element and a portion of the first insulating layer, and

the flat portion overlaps another portion of the first insulating layer.

6. The display device according to claim 1 , wherein an upper surface of the first bank and the upper surface of the second electrode have a same height in the longitudinal direction.

7. The display device according to claim 6 , wherein

the first bank directly contacts the second electrode, and

the first bank and the second electrode have a same potential.

8. The display device according to claim 7 , wherein the second bank directly contacts the upper surface of the first bank and at least partially overlaps the first bank.

9. The display device according to claim 8 , further comprising:

a first color conversion layer, a second color conversion layer, and a light scattering layer disposed on the upper surface of the second electrode, wherein

the first color conversion layer, the second color conversion layer, and the light scattering layer each convert light of different colors.

10. The display device according to claim 1 , further comprising:

a second insulating layer surrounding a side surface of the bonding electrode.

11. The display device according to claim 1 , further comprising:

a third insulating layer surrounding a side surface of the light emitting element.

12. The display device according to claim 1 , wherein the light emitting element comprises:

a first semiconductor layer;

an active layer disposed on the first semiconductor layer; and

a second semiconductor layer disposed on the active layer.

13. A method of manufacturing a display device, the method comprising:

bonding a light emitting stack formed on a stack substrate to a bonding electrode layer formed on a pixel substrate;

removing the stack substrate;

forming light emitting elements and bonding electrodes on the pixel substrate by etching the light emitting stack and the bonding electrode layer;

forming a first insulating layer to cover the light emitting elements and the pixel substrate;

etching the first insulating layer to expose ends of the light emitting elements;

forming a common electrode to cover the etched first insulating layer and the ends of the light emitting elements that are exposed;

forming a bank layer on the common electrode;

forming first banks by polishing the bank layer;

forming photoresist patterns on an upper surface of the common electrode; and

forming second banks between the photoresist patterns,

wherein the forming of the first banks comprises:

removing a portion of the bank layer such that upper surfaces of the first banks and the upper surface of the common electrode have a same height.

14. The method according to claim 13 , wherein the bank layer includes metal.

15. The method according to claim 14 , wherein the first banks and the second banks include a same material.

16. The method according to claim 13 , further comprising:

forming a color conversion layer between the second banks by removing a portion of the photoresist patterns.

17. The method according to claim 13 , further comprising:

forming a second insulating layer by oxidizing a surface of the bonding electrodes.

18. The method according to claim 13 , further comprising:

forming a third insulating layer on side surfaces of the light emitting elements or on side surfaces of the bonding electrodes.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 27, 2022
From: JEON, HYUNG IL; KIM, MIN WOO; PARK, SUNG KOOK; BAEK, SUNG EUN; SEO, KI SEONG; CHOI, JIN WOO
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 060445/0754 →
Priority Claims (1)
KR 10-2021-0113431 · Aug 26, 2021 · national
Continuity (1)
Related Publication 20230064695A1 · Mar 2, 2023
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