IP Library › Granted Patent US 12,403,010
Granted Patent B2
US 12,403,010 · App. 17/537,256 · Granted Sep 2, 2025

Knee replacement implant having stackable spacers

Inventors: John M. Green, II (Leander, TX); Laura Small (Austin, TX)
Assignee: Encore Medical, LP
A61F2/3859A61F2/385A61F2002/30599A61F2/389
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Quick Facts
Patent No.
US 12,403,010
App. No.
17/537,256
Granted
Sep 2, 2025
Kind
B2
Abstract

A knee replacement prosthesis includes a distal femoral implant, including a femoral head portion, including an outer arcuate surface, and interior posterior surface, an interior distal surface disposed at a first angle with respect to the interior posterior surface, and a first interior intermediate surface joining the interior posterior surface and the interior distal surface and being disposed at a second angle with respect to the interior posterior surface and at a third angle with respect to the interior distal surface. The distal femoral implant includes stackable femoral spacers secured to at least one of the interior posterior surface and the interior distal surface, thereby adjusting an aggregate spacing between the interior posterior surface and/or the interior distal surface and a resected surface of a distal femur of the patient. A tibial implant is also provided. Related methods of use of either implant or both are also provided.

Claims (33)

1. A knee replacement prosthesis for a patient, comprising:

a distal femoral implant comprising:

a femoral head portion comprising:

an outer arcuate surface configured to mate with one of a tibial baseplate or a proximal surface of a tibia of the patient;

an interior posterior surface;

an interior distal surface disposed at a first angle with respect to the interior posterior surface; and

a first interior intermediate surface joining the interior posterior surface and the interior distal surface, the first interior intermediate surface disposed at a second angle with respect to the interior posterior surface and at a third angle with respect to the interior distal surface; and

a plurality of stackable femoral spacers, each comprising a respective first beveled edge, wherein:

a first posterior spacer of the plurality of stackable femoral spacers is disposed directly against the interior posterior surface; and

a second posterior spacer of the plurality of stackable femoral spacers is disposed directly against, and in a mirrored orientation with respect to, the first posterior spacer such that the respective first beveled edges of the first and second posterior spacers meet at a first common point.

2. The prosthesis of claim 1 , wherein each of the plurality of stackable femoral spacers comprises a slot configured to receive a fastener to, thereby, secure the respective femoral spacer to at least one of: another of the stackable femoral spacers, the interior posterior surface and the interior distal surface of the distal femoral implant, the slot comprising a substantially larger lateral dimension than an anterior-posterior dimension, thereby allowing lateral adjustment of a secured position of the respective femoral spacer with respect to the distal femoral implant.

3. The prosthesis of claim 1 , wherein the interior posterior surface, the interior distal surface and the first interior intermediate surface are each substantially planar.

4. The prosthesis of claim 1 , wherein the second angle is substantially equal to the third angle.

5. The prosthesis of claim 4 , wherein the second angle and the third angle are each substantially equal to 45°.

6. The prosthesis of claim 1 , wherein the respective first beveled edges each have an angle of substantially 45°.

7. The prosthesis of claim 1 , wherein the distal femoral implant comprises a median and the plurality of stackable femoral spacers further comprises:

a third posterior spacer disposed directly against a portion of the interior posterior surface disposed to an opposite side of the median from the first posterior spacer; and

a fourth posterior spacer disposed directly against, and in a mirrored orientation with respect to, the third posterior spacer such that the respective first beveled edges of the third and fourth posterior spacers meet at a third common point.

8. The prosthesis of claim 1 , wherein the plurality of stackable femoral spacers further comprises:

a first distal spacer disposed directly against the interior distal surface; and

a second distal spacer disposed directly against, and in a mirrored orientation with respect to, the first distal spacer such that the respective first beveled edged the first and second distal spacers meet at a second common point.

9. The prosthesis of claim 8 , wherein the distal femoral implant comprises a median and the plurality of stackable femoral spacers further comprises:

a third distal spacer disposed directly against a portion of the interior distal surface disposed to an opposite side of the median from the first distal spacer; and

a fourth distal spacer disposed directly against, and in a mirrored orientation with respect to, the third distal spacer such that the respective first beveled edges the third and fourth distal spacers meet at a third common point.

10. The prosthesis of claim 8 , wherein the first beveled edge of the second posterior spacer is substantially parallel to, and disposed immediately adjacent to, the first beveled edge of the second distal spacer.

11. The prosthesis of claim 10 , wherein the respective second beveled edges have an angle of substantially 45°.

12. The prosthesis of claim 8 , wherein each of the first and second distal spacers comprise a respective second beveled edge such that the respective second beveled edges of the first and second distal spacers meet at a third common point.

13. The prosthesis of claim 1 , wherein each of the plurality of stackable femoral spacers has a same thickness.

14. The prosthesis of claim 1 , wherein at least one of the plurality of stackable femoral spacers has a first thickness and at least one other of the plurality of stackable femoral spacers has a second thickness different from the first thickness.

15. The prosthesis of claim 14 , wherein the sixth angle between the interior distal surface and the second interior intermediate surface is substantially equal to the third angle between the interior distal surface and the first interior intermediate surface.

16. The prosthesis of claim 1 , wherein the femoral head portion further comprises:

an interior anterior surface disposed at a fourth angle with respect to the interior distal surface; and

a second interior intermediate surface joining the interior anterior surface and the interior distal surface, the second interior intermediate surface disposed at a fifth angle with respect to the interior anterior surface and at a sixth angle with respect to the interior distal surface.

Assignments (2)
SECURITY INTEREST Recorded Jan 3, 2024
From: ENCORE MEDICAL, L.P.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 066186/0699 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2021
From: GREEN, JOHN M, II; SMALL, LAURA
To: ENCORE MEDICAL, L.P. DBA DJO SURGICAL
Reel/Frame 058353/0538 →
Continuity (2)
Provisional Application 63119802 · Dec 1, 2020
Related Publication 20220168111A1 · Jun 2, 2022
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