IP Library › Granted Patent US 12,403,419
Granted Patent B1
US 12,403,419 · App. 19/210,888 · Granted Sep 2, 2025

Filter elements and assemblies

Inventors: Steven K. Campbell (Lakeville, MN); Gunther Van De Poel (Waanrode, BE)
Assignee: Donaldson Company, Inc.
B01D46/2414B01D2265/021B01D2265/06B01D2271/027B01D2279/60
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Quick Facts
Patent No.
US 12,403,419
App. No.
19/210,888
Granted
Sep 2, 2025
Kind
B1
Abstract

A filter cartridge can include a media pack including media extending between a first end and a second end along a longitudinal axis; an end cap secured to the media and including: a seal member presenting a radially inward or outward facing seal surface, the seal member being formed from a first material; and a support structure including a base part and a plurality of spaced apart, radially flexible extensions, the support structure being formed from a second material harder and/or stiffer than the first material. At least a portion of the base part is covered by and/or embedded within the first material, and the plurality of flexible extensions includes an exposed portion that is uncovered by and/or embedded within the first material and defines an axial end of the filter cartridge and is coincident with a radial innermost portion of the end cap. The seal surface and the exposed portion of the flexible extensions are axially aligned such that a plane orthogonal to the longitudinal axis can pass through the seal member and through the exposed portion of the plurality of flexible extensions.

Claims (30)

1. An air filter cartridge for use within a housing assembly of an air cleaner, the filter cartridge comprising:

a) a media pack including filter media extending from a first end to a second end and forming a tubular shape having a hollow center; and

b) a first end cap operably arranged at the media pack first end, the first end cap including:

i) a seal member presenting an inner radial side defining a seal surface and presenting an outer radial side, the inner radial side and the outer radial side each having a generally polygonal shape formed by a plurality of flat sides and adjoining corner portions; and

ii) a seal support arrangement including a plurality of support members located adjacent the flat sides of the seal member outer radial side such that the corner portions of the outer radial side are unsupported by the plurality of support members.

2. The air filter cartridge of claim 1 , wherein each of the plurality of support members extend in an axial direction parallel with the seal surface.

3. The air filter cartridge of claim 1 , wherein the plurality of support members equals the number of the plurality of flat sides of the seal member outer radial side.

4. The air filter cartridge of claim 1 , wherein the plurality of support members define an axial distal end of the filter cartridge.

5. The air filter cartridge of claim 1 , wherein the seal member is formed from a first material and the plurality of support members are formed from a second material different from the first material.

6. The air filter cartridge of claim 1 , wherein the plurality of flat sides includes one flat side having a different length in comparison to at least one other of the plurality of flat sides.

7. An air filter cartridge for use within a housing assembly of an air cleaner, the filter cartridge comprising:

a) a media pack including filter media extending from a first end to a second end and forming a tubular shape having a hollow center; and

b) a first end cap operably arranged at the media pack first end, the first end cap including:

i) a seal member presenting an inner radial side and an outer radial side, the inner radial side defining a seal surface having a generally polygonal shape formed by a plurality of flat sides and adjoining corner portions; and

ii) a seal support arrangement including a plurality of support members located radially outward from the seal surface and being radially aligned with the flat sides such that the seal surface corner portions are radially aligned with gaps formed between adjacent support members.

8. The air filter cartridge of claim 7 , wherein the number of gaps between the plurality of support members equals the number of seal surface corner portions such that each of the gaps is radially aligned with one of the seal surface corner portions.

9. The air filter cartridge of claim 7 , wherein the seal member outer radial side defines a generally polygonal shape having a second plurality of flat sides and adjoining corner portions, and wherein the plurality of support members are located adjacent the second plurality of flat sides.

10. The air filter cartridge of claim 7 , wherein an exposed portion of the plurality of support members defines an axial distal end of the filter cartridge.

11. The air filter cartridge of claim 7 , wherein the seal member is formed from a first material and the plurality of support members are formed from a second material that is different from the first material.

12. The air filter cartridge of claim 7 , wherein the plurality of flat sides includes one flat side having a different length in comparison to at least one other of the plurality of flat sides.

13. The air filter cartridge of claim 7 , wherein each of the plurality of support members extends in an axial direction that is generally parallel with the seal surface.

14. An air filter cartridge comprising:

a) a media pack including media defining an outer perimeter extending along a longitudinal axis between a first axial end and a second axial end; and

b) a seal member operably arranged on the media pack, the seal member presenting a seal surface having a generally polygonal shape with flat sides and adjoining corner portions, wherein the seal surface is at least partially located between the media pack first and second axial ends, is spaced from the media pack outer perimeter, and faces in a radially inward direction towards the media pack outer perimeter.

15. The air filter cartridge of claim 14 , further including a support structure including a base part and a plurality of spaced apart reinforcement members.

16. The air filter cartridge of claim 15 , wherein the plurality of reinforcement members are located adjacent a radially outward facing side of the seal member and are radially aligned with the flat sides of the seal member such that gaps between adjacent reinforcement members are radially aligned with the seal surface corner portions.

17. The air filter cartridge of claim 15 , wherein the support structure is formed from a first material that is different from a second material associated with the seal member.

18. The air filter cartridge of claim 15 , wherein the plurality of flat sides of the seal surface have a first length and the plurality of support members have a second length that is a majority of the first length.

19. The air filter cartridge of claim 15 , wherein each of the plurality of support members extend in an axial direction parallel with the seal surface.

20. The air filter cartridge of claim 14 , wherein the plurality of flat sides includes one flat side having a different length in comparison to at least one other of the plurality of flat sides.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2025
From: CAMPBELL, STEVEN K.; VAN DE POEL, GÜNTHER
To: DONALDSON COMPANY, INC.
Reel/Frame 071209/0743 →
Continuity (3)
Provisional Application 63768562 · Mar 7, 2025
Provisional Application 63715456 · Nov 1, 2024
Provisional Application 63649173 · May 17, 2024
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