IP Library Granted Patent US 12,403,880
Granted Patent B2
US 12,403,880 · App. 17/904,944 · Granted Sep 2, 2025

Vacuum-boosted braking system having redundancy

Inventors: Thorsten Ullrich (Gernsheim, DE); Tibor Toth (Frankfurt am Main, DE); Martin Kraft (Grävenwiesbach, DE); Manfred Liebl (Karlskron, DE); Bernd Zielke (Schrobenhausen, DE); Stefan Daffner (Hepberg, DE); Andreea Cenuse (Lippertshofen, DE)
Assignee: Continental Automotive Technologies GmbH
B60T17/02B60T13/662B60T13/72B60T17/222B60T2270/306B60T2270/308B60T2270/84B60Y2200/91B60Y2306/13B60Y2400/81
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Quick Facts
Patent No.
US 12,403,880
App. No.
17/904,944
Granted
Sep 2, 2025
Kind
B2
Abstract

A hydraulic braking system has a vacuum brake booster, an ESC system with a hydraulic pump for generating braking force in a wheel-specific manner in a plurality of wheel brakes, an ESC control device for driving the hydraulic pump and a hydraulic pressure sensor for determining a hydraulic pressure in the hydraulic braking system. For electrified vehicles, an electric vacuum pump is provided for supplying the vacuum brake booster, wherein the ESC control device is designed to drive the electric vacuum pump logically and electrically.

Claims (21)

1. A hydraulic braking system comprising:

a vacuum brake booster;

an electronic stability control (ESC) system with a hydraulic pump for generating braking force in a wheel-specific manner in a plurality of wheel brakes;

an ESC control device for driving the hydraulic pump;

a hydraulic pressure sensor for determining a hydraulic pressure in the hydraulic braking system;

an electric vacuum pump for supplying the vacuum brake booster;

a vacuum sensor which is connected to the ESC control device; and

wherein the ESC control device is designed to drive the electric vacuum pump logically and electrically; is designed to determine a run-out point of the vacuum brake booster from data from the vacuum sensor, is designed to identify exhaustion of the vacuum brake booster when hydraulic pressure is greater than the run-out point, and is designed to carry out brake boosting with the hydraulic pump in the event of exhaustion.

2. The hydraulic braking system as claimed in claim 1 , wherein the ESC control device further comprises a-first and second control units each having a processor, wherein one of the first and second control units performs a portion of the functions of the ESC control device during normal operation and the other of the first and second control units performs the remaining functions of the ESC control device during normal operation, and wherein in the event of a fault in a control unit, the respective functions of that control unit are taken over by the respective other control unit.

3. The hydraulic braking system as claimed in claim 2 , wherein functions for at least one of wheel slip control functions and a stability program are implemented on the first control unit during normal operation, including driving of the hydraulic pump, the hydraulic valves, detection of the hydraulic pressure sensor and/or detection of yaw rate and acceleration sensors.

4. The hydraulic braking system as claimed in claim 1 , wherein functions for driving the vacuum pump are implemented on the second control unit during normal operation.

5. The hydraulic braking system as claimed in claim 1 , wherein the ESC control device which is connected to the vacuum sensor is the second control unit.

6. The hydraulic braking system as claimed in claim 5 , wherein the second control unit is designed to drive the vacuum pump based on the data from the vacuum sensor.

7. The hydraulic braking system as claimed in claim 6 , wherein the second control unit is designed to activate the vacuum pump when functions for detecting the vacuum sensor fail and braking occurs, wherein the first control unit establishes braking is occurring by evaluating the data from the hydraulic pressure sensor and transmits the braking occurrence information to the second control unit via a communication link.

8. The hydraulic braking system as claimed in claim 7 , wherein the second control unit is designed to activate the vacuum pump with a specified run-on time.

9. The hydraulic braking system as claimed in claim 6 , wherein the first control unit is designed to carry out brake boosting with the hydraulic pump when at least one of the vacuum pump and the second control unit fails.

10. The hydraulic braking system as claimed in claim 1 , wherein the ESC control device is designed to generate a boost pressure with the hydraulic pump for the purpose of brake boosting, wherein the boost pressure is calculated from the difference between the hydraulic pressure and the run-out point multiplied by a boost factor.

11. The hydraulic braking system as claimed in claim 10 , wherein the ESC control device is designed to set the value of run-out pressure for determining the boost pressure to 0 bar when the vacuum sensor and the vacuum pump fail, wherein the boost factor used is smaller than the boost factor for a known run-out point.

12. The hydraulic braking system as claimed in claim 11 , wherein the ESC control device is designed to increase the boost factor during braking until an original value is reached again.

13. The hydraulic braking system as claimed in claim 10 , wherein the ESC control device is designed to determine the value of run-out pressure for determining the boost pressure from a last known measured value from the vacuum sensor when the vacuum sensor and the vacuum pump fail, wherein in each braking operation a decrease in the run-out point is calculated on a basis of a maximum hydraulic pressure reached during this braking operation and the run-out point is accordingly reduced.

14. The hydraulic braking system as claimed in claim 2 , wherein two parking brake actuators are provided, wherein the first control unit is designed to drive at least one first parking brake actuator and the second control unit is designed to drive at least one second parking brake actuator.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2023
From: ULLRICH, THORSTEN; TOTH, TIBOR; KRAFT, MARTIN; LIEBL, MANFRED; ZIELKE, BERND; DAFFNER, STEFAN; CENUSE, ANDREEA
To: CONTINENTAL AUTOMOTIVE TECHNOLOGIES GMBH
Reel/Frame 065460/0101 →
Priority Claims (2)
DE 10 2020 202 440.5 · Feb 26, 2020 · national
DE 10 2020 206 179.3 · May 15, 2020 · national
Continuity (1)
Related Publication 20230086943A1 · Mar 23, 2023
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