IP Library Granted Patent US 12,404,792
Granted Patent B2
US 12,404,792 · App. 18/717,664 · Granted Sep 2, 2025

Aftertreatment heat up strategies

Inventor: James E. McCarthy, Jr. (Kalamazoo, MI)
Assignee: EATON INTELLIGENT POWER LIMITED
F01N3/2013F01N3/208F01N9/00F01N2900/1602
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Quick Facts
Patent No.
US 12,404,792
App. No.
18/717,664
Granted
Sep 2, 2025
Kind
B2
Abstract

A method of controlling temperature of an engine aftertreatment system includes directing an electric heater in the engine aftertreatment system to apply heat using a first temperature setpoint; while applying the heat at the first temperature setpoint, receiving temperature data from a temperature sensor proximate to a selective catalytic reduction (SCR) device in the engine aftertreatment system; determining from the temperature data that a first temperature is at a first threshold temperature which is less than the first temperature setpoint; and after determining that the first temperature is at the first threshold temperature, directing the electric heater to apply heat using a second temperature setpoint which is less than the first temperature setpoint.

Claims (24)

1. A method of controlling temperature of an engine aftertreatment system, comprising:

directing an electric heater in the engine aftertreatment system to apply heat using a first temperature setpoint;

while applying the heat at the first temperature setpoint, receiving temperature data from a temperature sensor proximate to a selective catalytic reduction (SCR) device in the engine aftertreatment system;

determining from the temperature data that a first temperature is at a first threshold temperature which is less than the first temperature setpoint; and

after determining that the first temperature is at the first threshold temperature, directing the electric heater to apply heat using a second temperature setpoint which is less than the first temperature setpoint.

2. The method of claim 1 , wherein the electric heater is upstream from the SCR device.

3. The method of claim 2 , wherein the SCR device is a light off SCR (LO-SCR).

4. The method of claim 3 , wherein the temperature sensor is located at an SCR mid-bed.

5. The method of claim 2 , wherein the SCR device is a primary SCR.

6. The method of claim 1 , wherein the first temperature setpoint is within a range of 300-400° C. and the second temperature setpoint is within a range of 190-200° C.

7. The method of claim 1 , wherein the first threshold temperature is 300° C.

8. The method of claim 1 , wherein the first temperature setpoint is within a range of 200-275° C. and the second temperature setpoint is within a range of 190-200° C.

9. The method of claim 1 , wherein the heat applied at the first temperature setpoint is applied using the temperature data from a SCR inlet temperature, a SCR mid-bed temperature, SCR average temperature, a diesel particulate filter (DPF) outlet temperature, or a diesel oxidation catalyst (DOC) outlet temperature.

10. The method of claim 1 , wherein the temperature sensor is located at a SCR inlet, SCR mid-bed, a DPF outlet, or a DOC outlet.

11. The method of claim 1 , further comprising:

while applying the heat at the second temperature setpoint, receiving second temperature data from the temperature sensor proximate to the SCR device in the engine aftertreatment system; and

determining from the second temperature data that a second temperature is at a second threshold temperature which is less than the second temperature setpoint.

12. The method of claim 11 , further comprising after determining that the second temperature is at the second threshold temperature, directing the electric heater to turn off.

13. The method of claim 11 , further comprising after determining that the second temperature is at the second threshold temperature, directing the electric heater to apply heat using a third temperature setpoint which is less than the second temperature setpoint.

14. The method of claim 11 , wherein the first threshold temperature is 275° C. and the second threshold temperature is 285° C.

15. The method of claim 11 , wherein the first threshold temperature is 275° C. and the second threshold temperature is 240° C.

16. The method of claim 1 , further comprising running an engine coupled to the engine aftertreatment system in “elevated idle” mode.

17. The method of claim 16 , further comprising running the engine in cylinder deactivation (CDA) mode.

18. The method of claim 1 , further comprising directing the electric heater to turn off.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 19, 2025
From: MCCARTHY, JAMES E., JR.
To: EATON INTELLIGENT POWER LIMITED
Reel/Frame 070559/0145 →
Continuity (3)
Provisional Application 63288594 · Dec 11, 2021
Provisional Application 63287487 · Dec 8, 2021
Related Publication 20250043708A1 · Feb 6, 2025
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