A pipe coupling for coupling a first pipe to a second pipe wherein a gap exists between a first pipe end and a second pipe end. The pipe coupling includes a tubular insert configured to fit within the gap and match an inside diameter and outside diameter of the pipes, thereby providing a through-butt joint between the insert and the pipes. The pipe coupling also includes a half-tubular first fitting section and a half-tubular second fitting section, configured to snap-lock and form a tubular shape over the insert, the first pipe end and the second pipe end. In some embodiments, the insert is integral with the fitting sections.
1. A device for forming a tubular coupling, comprising:
a fitting section having a longitudinal length and a generally half-tubular cross-section having an outside radius, wherein along the longitudinal length the fitting section comprises a left portion having a left inside radius and a left thickness, a right portion having a right inside radius and a right thickness, and a middle portion interposed between the left portion and the right portion and having a middle inside radius and a middle thickness, the fitting section further comprising:
a first end of the cross-section having a receiving shape having a length, the receiving shape having an interior surface having the inside radius of the corresponding portion for the entire length of the receiving shape, and an exterior surface including a receiving shape locking face at a receiving distance from a terminus of the first end, wherein the interior surface and the exterior surface define a thickness of the receiving shape, wherein the receiving shape locking face comprises a first portion proximate to the terminus of the first end and a second portion contiguous with the first portion, wherein the second portion has a thickness less than the thickness of the first portion and the thickness of the second portion is at least 50% of the corresponding fitting section thickness; and
a second end of the cross-section having a locking shape, the locking shape having a portion of an interior surface of the locking shape located outwards of the inside radius of the corresponding portion, thereby forming a notch in the interior surface of the locking shape, the locking flange notch including:
a distal locking face located at a first distance from a terminus of the second end; and
a proximate locking face located between the distal locking face and the terminus of the second end, whereby the notch has a width between the proximate locking face and the distal locking face, wherein the width of the notch is nominally equal to the receiving distance of the receiving shape; wherein
the notch is configured to fit over and couple to a receiving shape of a second fitting section having the same geometry as the fitting section, including the receiving shape locking face of the second fitting section juxtaposed with the proximate locking face and the terminus of the first end of the second fitting section being located within the notch; and wherein
the receiving shape is configured to receive and couple to a locking shape of the second fitting section including the receiving shape locking face juxtaposed with a proximate locking face of the second fitting section and the terminus of the first end being located within a notch of the second fitting section, whereby coupling of the fitting section to the second fitting section forms the tubular coupling, said tubular coupling having a tubular left portion having a tubular left inside radius, a tubular right portion having a tubular right inside radius, and a tubular middle portion having a tubular middle inside radius.
2. The device for forming the tubular coupling of claim 1 , wherein the middle inside radius is smaller than each of the left inside radius and the right inside radius.
3. The device for forming the tubular coupling of claim 2 , wherein the left inside radius and the right inside radius are equal.
4. The device for forming the tubular coupling of claim 1 , further comprising a waterproof adhesive applied to a portion of an interior surface of the fitting section.
5. The device for forming the tubular coupling of claim 1 , wherein the fitting section is a material selected from the group consisting of PVC, CPVC, and ABS.
6. The device for forming the tubular coupling of claim 1 , wherein the fitting section is formed by injection molding.
7. The device for forming the tubular coupling of claim 1 , the second end further comprising a tooth, wherein the proximate locking face is included in the tooth.
8. The device for forming the tubular coupling of claim 1 , wherein the receiving shape is configured to snap-lock couple to the locking shape of the second fitting section and the locking shape is configured to snap-lock couple to the receiving shape of the second fitting section.
9. The device for forming the tubular coupling of claim 1 , wherein the locking shape has an exterior surface located outside the outside radius.