Metal melt pump with heat insulating hood
A metal melt pump includes a bottomed cylinder body including a side wall, a melt flow passage body including a melt flow passage and being a body separate from the bottomed cylinder body, and a melt driving part including a magnetic field device and an electric motor and adapted to drive metal melt in the melt flow passage. The magnetic field device includes a plurality of permanent magnets arranged such that different magnetic poles are alternately arrayed along a circumference of a rotary shaft, and the melt flow passage body is removably provided on the bottomed cylinder body at a position around the side wall and where a magnetic force line from one of the permanent magnets penetrates through the side wall and an inner side flow passage wall of the melt flow passage body to reach the melt flow passage.
1. A metal melt pump that drives metal melt inside a furnace, the metal melt pump comprising:
a bottomed cylinder body including a side wall and a bottom wall;
a melt flow passage body including a melt flow passage that connects a suction port and an ejection port, the melt flow passage body being a body separate from the bottomed cylinder body; and
a melt driving part including a magnetic field device rotatably disposed around a vertically oriented rotary shaft inside the bottomed cylinder body and an electric motor that rotates the magnetic field device, the melt driving part adapted to drive metal melt in the melt flow passage,
wherein
the magnetic field device includes a plurality of permanent magnets arranged such that different magnetic poles are alternately arrayed along a circumference of the rotary shaft, and
the melt flow passage body is removably provided on the bottomed cylinder body at a position around the side wall of the bottomed cylinder body and where a magnetic force line from a first permanent magnet among the plurality of permanent magnets penetrates through the side wall of the bottomed cylinder body and an inner side flow passage wall of the melt flow passage body to reach the melt flow passage and penetrates from the melt flow passage through the inner side flow passage wall of the melt flow passage body and the side wall of the bottomed cylinder body to return to a second permanent magnet adjacent to the first permanent magnet,
the metal melt pump further comprising:
a heat insulating hood configured to cover the magnetic field device and the electric motor of the melt driving part and to define a cooling air flow passage for cooling air to flow through the magnetic field device and the electric motor,
wherein the heat insulating hood comprises:
a fixed hood fixed to a base plate that defines, together with the bottomed cylinder body, a space that houses the magnetic field device, the fixed hood covering the electric motor and provided with an air intake hole that takes in the cooling air; and
a movable hood attached to the magnetic field device so as to define, together with the fixed hood, the cooling air flow passage and to cover an outer periphery surface of the magnetic field device, the movable hood adapted to rotate together with the magnetic field device,
wherein a lower end portion of the fixed hood is loosely inserted into an upper end portion of the movable hood or the upper end portion of the movable hood is loosely inserted into the lower end portion of the fixed hood.
2. The metal melt pump according to claim 1 , wherein a longitudinal cross-sectional shape of the melt flow passage is a vertically-long and substantially rectangular shape.
3. The metal melt pump according to claim 1 , wherein the plurality of permanent magnets of the magnetic field device is greater in a longitudinal length than the melt flow passage, and encompasses the melt flow passage in a longitudinal direction in a side view.
4. The metal melt pump according to claim 1 , wherein the melt flow passage body is provided so as to surround the side wall of the bottomed cylinder body.
5. The metal melt pump according to claim 4 , wherein the melt flow passage body has a planar shape in a substantially U-shape.
6. The metal melt pump according to claim 1 , wherein the fixed hood comprises:
an upper side fixed hood with a lower end portion fixed to an upper face of the base plate; and
a lower side fixed hood with an upper end portion fixed to a lower face of the base plate.
7. The metal melt pump according to claim 1 , wherein a heat insulating material is affixed to the fixed hood and the movable hood.
8. The metal melt pump according to claim 1 , wherein the fixed hood and the movable hood are formed of metal material.
9. The metal melt pump according to claim 1 , wherein
the base plate is provided with a first air hole positioned on an inner side of the fixed hood and a second air hole positioned on an outer side of the fixed hood, and
the cooling air taken in from the air intake hole of the fixed hood passes the first air hole to flow through the cooling air flow passage downward, passes the magnetic field device, and is released from a lower end portion of the movable hood, and subsequently, passes a space between the side wall of the bottomed cylinder body and the heat insulating hood and is discharged to an outside from the second air hole.
10. The metal melt pump according to claim 1 , wherein
the bottomed cylinder body comprises a support part projecting radially outward from the side wall, and
the melt flow passage body is removably supported on the bottomed cylinder body by means of the support part.
11. The metal melt pump according to claim 1 , wherein the electric motor is configured to change a rotation speed of the magnetic field device in accordance with an ejection amount of the metal melt.
12. The metal melt pump according to claim 1 , further comprising a melt discharge pipe connected to the ejection port of the melt flow passage and adapted to pump the metal melt.