IP Library Granted Patent US 12,406,130
Granted Patent B2
US 12,406,130 · App. 18/672,836 · Granted Sep 2, 2025

Geometric mask rule check with favorable and unfavorable zones

Inventors: Shih-Ming Chang (Hsinchu, TW); Shinn-Sheng Yu (Hsinchu, TW); Jue-Chin Yu (Taichung, TW); Ping-Chieh Wu (Zhubei, TW)
Assignee: Taiwan Semiconductor Manufacturing Co., Ltd.
G06F30/398G03F1/36G03F7/70433
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Quick Facts
Patent No.
US 12,406,130
App. No.
18/672,836
Granted
Sep 2, 2025
Kind
B2
Abstract

A method includes generating a diffraction map from a plurality of target patterns, generating a favorable zone and an unfavorable zone from the diffraction map, placing a plurality of sub-resolution patterns in the favorable zone, and performing a plurality of geometric operations on the plurality of sub-resolution patterns to generate modified sub-resolution patterns. The modified sub-resolution patterns extend into the favorable zone, and are away from the unfavorable zone.

Claims (40)

1. A method comprising:

generating a diffraction map from target patterns;

generating a first plurality of sub-resolution patterns in the diffraction map;

selecting a first sub-resolution pattern from the first plurality of sub-resolution patterns, wherein the selecting is based on locations of the first plurality of sub-resolution patterns in the diffraction map;

performing a modification operation to modify the first plurality of sub-resolution patterns collectively into a second plurality of sub-resolution patterns, wherein the first sub-resolution pattern is modified to generate a second sub-resolution pattern; and

forming a photolithography mask comprising patterns of the target patterns and the second plurality of sub-resolution patterns.

2. The method of claim 1 further comprising determining a first region in the diffraction map as an unfavorable zone, and the first sub-resolution pattern comprises a portion in the unfavorable zone, and wherein the portion of the first sub-resolution pattern in the unfavorable zone is removed to form the second sub-resolution pattern.

3. The method of claim 2 , wherein the selecting the first sub-resolution pattern comprises finding one of the first plurality of sub-resolution patterns that extends into the unfavorable zone.

4. The method of claim 2 further comprising determining a second region in the diffraction map as a favorable zone, wherein the first plurality of sub-resolution patterns are generated at least partially in the favorable zone.

5. The method of claim 4 , wherein both of the favorable zone and the unfavorable zone are ring-shaped zones, and the unfavorable zone encircles the favorable zone.

6. The method of claim 4 , wherein the diffraction map comprises a bright zone and a dark zone, and wherein a first part of the bright zone is determined to be the favorable zone, and a second part of the dark zone is determined to be the unfavorable zone.

7. The method of claim 1 , wherein the first plurality of sub-resolution patterns further comprise a second sub-resolution pattern, and wherein both of the first plurality of sub-resolution patterns and the second plurality of sub-resolution patterns comprise the second sub-resolution pattern.

8. The method of claim 7 , wherein the second sub-resolution pattern in the first plurality of sub-resolution patterns is identical to the second sub-resolution pattern in the second plurality of sub-resolution patterns.

9. The method of claim 1 further comprising, before the first plurality of sub-resolution patterns are generated:

generating a third plurality of sub-resolution patterns in the diffraction map;

performing a mask rule check process on the third plurality of sub-resolution patterns; and

modifying the third plurality of sub-resolution patterns based on results of the mask rule check process to generate the first plurality of sub-resolution patterns.

10. The method of claim 1 , wherein the modification operation comprises an operation selected from the group consisting of shrinking, relocation, merging, and combinations thereof.

11. The method of claim 10 , wherein the modification operation comprises merging two of the first plurality of sub-resolution patterns.

12. The method of claim 1 , wherein the modification operation further comprises removing an additional sub-resolution pattern from the first plurality of sub-resolution patterns.

13. A method comprising:

generating a diffraction map from a plurality of target patterns;

determining a favorable zone and an unfavorable zone in the diffraction map, wherein the unfavorable zone encircles the favorable zone;

placing a plurality of sub-resolution patterns in the favorable zone;

selecting a first sub-resolution pattern from the plurality of sub-resolution patterns, wherein the first sub-resolution pattern is selected based on a location of the first sub-resolution pattern in the diffraction map;

modifying a pattern of the first sub-resolution pattern to generate a modified sub-resolution pattern, wherein the modified sub-resolution pattern is generated based on a second location of the modified sub-resolution pattern; and

implementing the plurality of target patterns on a semiconductor wafer.

14. The method of claim 13 further comprising forming the modified sub-resolution pattern and the plurality of target patterns in a lithography mask.

15. The method of claim 14 , wherein a second sub-resolution pattern in the lithography mask has an identical pattern as in the plurality of sub-resolution patterns that are placed in the favorable zone.

16. The method of claim 13 further comprising:

after the pattern of the first sub-resolution pattern is modified, performing a mask rule check process on the first sub-resolution pattern.

17. The method of claim 13 further comprising modifying the modified sub-resolution pattern.

18. A method comprising:

generating a diffraction map from a target pattern;

generating a first scattering pattern in the diffraction map;

performing a first modification process, wherein the first scattering pattern is modified to generate a modified scattering pattern;

after the first modification process, selecting the modified scattering pattern and performing a second modification process to modify the modified scattering pattern and to generate a re-modified scattering pattern, wherein the modified scattering pattern is selected based on a position of the modified scattering pattern in the diffraction map; and

forming a photo lithography mask comprising both of the re-modified scattering pattern and the target pattern.

19. The method of claim 18 further comprising determining an unfavorable zone and a favorable zone from the diffraction map, wherein the modified scattering pattern is selected based on a portion of the modified scattering pattern being in the unfavorable zone.

20. The method of claim 19 , wherein the portion of the modified scattering pattern in the unfavorable zone is removed to form the re-modified scattering pattern.

Continuity (4)
Continuation 18334551 · Jun 14, 2023
Continuation 17386737 · Jul 28, 2021
Provisional Application 63188196 · May 13, 2021
Related Publication 20240311545A1 · Sep 19, 2024
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