IP Library › Granted Patent US 12,409,517
Granted Patent B2
US 12,409,517 · App. 18/589,624 · Granted Sep 9, 2025

Ultrasonic welding apparatus, assembling system, and assembling method

Inventors: Takahiro Iwaya (Toyota, JP); Yasunao Tsujimura (Okazaki, JP); Yuusuke Nakagawa (Toyota, JP); Kimihiro Yano (Nisshin, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
B23K37/02B23K20/10B23K37/0426B23K2101/006
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Quick Facts
Patent No.
US 12,409,517
App. No.
18/589,624
Granted
Sep 9, 2025
Kind
B2
Abstract

It is possible to weld first and second members at various angles and allow melted members to flow onto a welding surface without dripping downward. An ultrasonic welding apparatus includes: a first robot including a holding part configured to hold a first member rotatably and tiltably and a moving part configured to move the robot itself; and a welding main body in which a second member is disposed on the first member held by the holding part of the first robot and which perform welding by vibrating the first and second members by an ultrasonic horn.

Claims (14)

1. An ultrasonic welding apparatus comprising:

a first robot including a holding part configured to hold a first member rotatably and tiltably and a moving part configured to move the robot itself; and

a welding main body in which a second member is disposed on the first member held by the holding part of the first robot and which perform welding by vibrating the first and second members by an ultrasonic horn, wherein

the holding part of the first robot holds a part to be welded of the first member in a horizontal state and the moving part moves in such a way that the part to be welded is located directly below the ultrasonic horn of the welding main body,

a second robot holds the second member and disposes the second member onto the part to be welded of the first member,

the welding main body presses the ultrasonic horn against the first and second members held by the first and second robots, respectively, thereby performing welding,

the welding main body presses, in a state in which the welding main body is receiving the first and second members in a clamping jig, the ultrasonic horn against the first and second members from above and vibrates the first and second members to perform welding, and

the clamping jig is configured to change a shape of a receiving surface in accordance with the shape of the receiving first and second members.

2. The ultrasonic welding apparatus according to claim 1 , wherein

at least one of an assembling device for assembling, a bolting device for bolting, and an inspection device for inspecting the first and second members is disposed as a device used in a process that comes after the welding, and

when work in each process is completed, the first robot carries a member on which work in each process has been completed to a device used in a next process and disposes the member in the device, and this device performs work on the disposed member.

3. The ultrasonic welding apparatus according to claim 1 , wherein

the clamping jig includes a plurality of reception parts each extending radially from a center portion of the clamping jig, and

the clamping jig rotates the plurality of reception parts such that one of the plurality of reception parts is arranged a top position that includes the receiving surface that corresponds with the shape of the receiving first and second members.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 28, 2024
From: IWAYA, TAKAHIRO; TSUJIMURA, YASUNAO; NAKAGAWA, YUUSUKE; YANO, KIMIHIRO
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 066586/0081 →
Priority Claims (1)
JP 2023-071273 · Apr 25, 2023 · national
Continuity (1)
Related Publication 20240359271A1 · Oct 31, 2024
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