IP Library Granted Patent US 12,410,092
Granted Patent B2
US 12,410,092 · App. 17/212,885 · Granted Sep 9, 2025

Manufacturing method of cover window for flexible display device and manufacturing method of the flexible display device

Inventors: Seung Kim (Seongnam-si, KR); Byung Hoon Kang (Hwaseong-si, KR); Seung Ho Kim (Anyang-si, KR); Gyu In Shim (Yongin-si, KR); Joo Woan Cho (Seongnam-si, KR); Byoung Kwon Choo (Hwaseong-si, KR)
Assignee: Samsung Display Co., Ltd.
C03C21/002B32B17/10C03C15/00C03C23/0025H05K1/028H05K1/0393H05K1/118B32B2457/20
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Quick Facts
Patent No.
US 12,410,092
App. No.
17/212,885
Granted
Sep 9, 2025
Kind
B2
Abstract

A method of manufacturing a cover window for a display device includes: providing a glass substrate having a bendable area and a flat area; modifying the bendable area by irradiating the glass substrate with a beam; and etching the bendable area to have a thinner thickness than the flat area. The bendable area may have a faster etch rate than the flat area due to the modifying of the bendable area.

Claims (27)

1. A method of manufacturing a cover window for a display device, the method comprising:

providing a glass substrate comprising a bendable area and a flat area;

modifying the bendable area by irradiating the glass substrate with a beam; and

etching the bendable area to have a thinner thickness than the flat area,

wherein the beam is a line beam having an intensity that decreases continuously in a Gaussian distribution from a center of the bendable area toward a boundary between the bendable area and the flat area, the line beam has a width set to correspond to a width of the bendable area,

wherein the etching forms a groove in the bendable area and a gradual transition between the groove and the flat area, and

wherein the irradiating the glass substrate with the beam comprises directing the beam through a plurality of mirrors and a plurality of lenses between two adjacent mirrors of the plurality of mirrors.

2. The method of manufacturing the cover window for the display device of claim 1 , wherein the beam is a laser beam.

3. The method of manufacturing the cover window for the display device of claim 1 , wherein, in the modifying of the bendable area, a modified depth of the glass substrate decreases from a center of the bendable area toward a boundary between the bendable area and the flat area.

4. The method of manufacturing the cover window for the display device of claim 1 , wherein, in the etching of the bendable area, the bendable area is etched faster than the flat area due to the modifying of the bendable area.

5. The method of manufacturing the cover window for the display device of claim 1 , wherein the etching of the bendable area further comprises heating the bendable area to a higher temperature than the flat area.

6. The method of manufacturing the cover window for the display device of claim 5 , wherein, in the heating, a temperature applied to the bendable area has a Gaussian distribution with respect to a center line of the bendable area.

7. The method of manufacturing the cover window for the display device of claim 1 , wherein the groove has a depth that decreases from a center of the bendable area toward a boundary between the bendable area and the flat area.

8. A method of manufacturing a flexible display device, the method comprising:

providing a glass substrate comprising a bendable area and a flat area;

irradiating at least the bendable area of the glass substrate with a beam;

etching the glass substrate, wherein the bendable area is etched faster than the flat area; and

attaching a display panel to the glass substrate to form the flexible display device,

wherein the beam is a line beam having an intensity that decreases continuously in a Gaussian distribution from a center of the bendable area toward a boundary between the bendable area and the flat area, the line beam has a width set to correspond to a width of the bendable area,

wherein the etching forms a groove in the bendable area and a gradual transition between the groove and the flat area, and

wherein the irradiating the glass substrate with the beam comprises directing the beam through a plurality of mirrors and a plurality of lenses between two adjacent mirrors of the plurality of mirrors.

9. The method of manufacturing the flexible display device of claim 8 , wherein the beam is a laser beam.

10. The method of manufacturing the flexible display device of claim 8 , wherein, in the irradiating of the beam, the glass substrate is modified to have a modified depth that decreases from a center of the bendable area toward a boundary between the bendable area and the flat area.

11. The method of manufacturing the flexible display device of claim 8 , wherein, in the etching of the glass substrate, the bendable area is etched faster than the flat area due to the irradiating of the bendable area with the beam.

12. The method of manufacturing the flexible display device of claim 8 , wherein the etching of the glass substrate further comprises heating the bendable area to a higher temperature than the flat area.

13. The method of manufacturing the flexible display device of claim 12 , wherein, in the heating, a temperature applied to the bendable area has a Gaussian distribution with respect to a center line of the bendable area.

14. The method of manufacturing the flexible display device of claim 8 , wherein the bendable area has a groove surface that forms the groove, the groove surface has a plurality of curvature radii, and one end and another end of the groove surface each has a minimum curvature radius among the plurality of curvature radii.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 25, 2021
From: KIM, SEUNG; KANG, BYUNG HOON; KIM, SEUNG HO; SHIM, GYU IN; CHO, JOO WOAN; CHOO, BYOUNG KWON
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 055723/0244 →
Priority Claims (1)
KR 10-2020-0101609 · Aug 13, 2020 · national
Continuity (1)
Related Publication 20220048813A1 · Feb 17, 2022
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