IP Library › Granted Patent US 12,410,666
Granted Patent B2
US 12,410,666 · App. 18/489,738 · Granted Sep 9, 2025

Methods of using multi-particle lost circulation material in highly porous or fractured formations

Inventors: Mohammed Omer (Abu Dhabi, AE); Francisco E. Fragachan (Katy, TX); Samuel Strickland (Houston, TX)
Assignee: Weatherford Technology Holdings, LLC.
E21B21/003C09K8/516E21B33/138C09K2208/18
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Quick Facts
Patent No.
US 12,410,666
App. No.
18/489,738
Granted
Sep 9, 2025
Kind
B2
Abstract

Methods comprising: injecting into a wellbore in a subterranean formation a multi-particle lost circulation material composition comprising a base fluid and a particle blend comprising substantially cylindrical particles and substantially spherical particles and wherein said particle blend comprises: degradable particles of at least three different sizes and wherein a first-sized particles and a second-sized particles are substantially cylindrical and a third-sized particles are substantially spherical.

Claims (35)

1. A method comprising:

injecting into a wellbore in a subterranean formation a multi-particle lost circulation material composition comprising:

a base fluid and

a degradable particle blend comprising substantially cylindrical particles and substantially spherical particles wherein the degradable particles are at least three different sizes and wherein a first-sized particles and a second-sized particles are substantially cylindrical and a third-sized particles are substantially spherical,

wherein said first-sized particles are present in the degradable particle blend at about 60 wt. % to about 70 wt. %, by weight of the degradable particle blend, wherein said second-sized particles are present in the degradable particle blend at about 15 wt. % to about 30 wt. %, by weight of the degradable particle blend, and wherein said third-sized particles are present in the degradable particle blend at about 10 wt. % to about 20 wt. %, by weight of the degradable particle blend; and

wherein said wellbore comprises at least one opening that causes at least some lost circulation that at its largest width is from about 7 mm to about 15 mm and wherein the degradable particle blend is used to seal or reduce lost circulation in the at least one opening.

2. The method of claim 1 , wherein injecting into a wellbore in a subterranean formation a multi-particle lost circulation material is done while (a) drilling at least a portion of a wellbore or (b) fracturing at least a portion of a subterranean formation; and

further comprising said particles forming at least one barrier that stops or reduces fluid loss and subsequently degrading said at least one barrier, wherein degrading occurs at a temperature of about 150° C. to about 200° C.

3. The method of claim 1 , wherein a third-sized particles' diameter of said third-sized particles is at least about 95% smaller than a diameter of a largest-sized particles in said particle blend, wherein determining said diameters of said particles excludes particles in said particle blend above a 97th percentile and below a 3rd percentile in particle size as measured by a particle size distribution of said particle blend.

4. The method of claim 3 , wherein said wellbore wall comprises at least one opening that causes at least some lost circulation that at its largest width is from about 12 mm to about 15 mm and wherein the degradable particle blend is used to seal or reduce lost circulation in the at least one opening.

5. The method of claim 1 , wherein a section of said subterranean formation comprises at least one portion that is at least about 150° C. up to about 260° C.

6. The method of claim 1 , wherein a section of said subterranean formation comprises at least one portion that is at least about 250° C. up to about 260° C.

7. The method of claim 1 , wherein a third-sized particles' diameter of said third-sized particles is at least about 90% smaller than a diameter of a largest-sized particles in said particle blend, wherein determining said diameter of said particles excludes particles in said particle blend above a 95th percentile and below a 5th percentile in particle size as measured by a particle size distribution of said particle blend.

8. The method of claim 1 , further comprising said particles forming at least one barrier that stops or reduces fluid loss and subsequently degrading said at least one barrier.

9. The method of claim 8 , wherein a section of said subterranean formation where said at least one barrier forms ranges from about 20° C. to about 65° C.

10. The method of claim 9 , wherein said particles have substantially dissipated 2 days after injection, wherein substantially dissipated means losing at least 50% of their mass.

11. A method comprising:

drilling at least a portion of a wellbore into a subterranean formation and

injecting into said wellbore a multi-particle lost circulation material composition comprising:

a base fluid;

a degradable particle blend comprising;

substantially cylindrical particles and substantially spherical particles;

degradable particles of at least three different sizes; and

wherein a first-sized particles and a second-sized particles are substantially cylindrical and a third-sized particles are substantially spherical,

wherein said first-sized particles are present in the degradable particle blend at about 60 wt. % to about 70 wt. %, by weight of the degradable particle blend, wherein said second-sized particles are present in the degradable particle blend at about 15 wt. % to about 30 wt. %, by weight of the degradable particle blend, and wherein said third-sized particles are present in the degradable particle blend at about 10 wt. % to about 20 wt. %, by weight of the degradable particle blend; and

wherein said wellbore comprises at least one opening that causes at least some lost circulation that at its largest width is from about 7 mm to about 15 mm and wherein the degradable particle blend is used to seal or reduce lost circulation in the at least one opening.

12. The method of claim 11 , wherein said subterranean formation comprises at least about 80% carbonate minerals, is substantially loosely consolidated, substantially unconsolidated, or has a linear fracture density of at least 1 per meter.

13. The method of claim 11 , wherein said subterranean formation has a permeability of at least about 20 millidarcies.

14. The method of claim 11 , wherein a third-sized particles' diameter of said third-sized particles is at least about 95% smaller than a diameter of a largest-sized particles in said particle blend, wherein determining said diameter of said particles excludes particles in said particle blend above a 97th percentile and below a 3rd percentile in particle size as measured by a particle size distribution of said particle blend.

15. The method of claim 14 , wherein said wellbore wall comprises at least one opening that causes at least some lost circulation that at its largest width is from about 12 mm to about 15 mm and wherein the degradable particle blend is used to seal or reduce lost circulation in the at least one opening.

16. The method of claim 11 , wherein a section of said subterranean formation comprises at least one portion that is at least about 150° C. up to about 260° C.

17. The method of claim 11 , wherein said wellbore has a fluid loss rate of at least about 16 m 3 /h.

18. The method of claim 11 , further comprising said particles forming at least one barrier that stops or reduces fluid loss and subsequently degrading said at least one barrier.

19. The method of claim 18 , wherein a section of said subterranean formation where said at least one barrier forms ranges from about 20° C. to about 65° C. and wherein said particles have substantially dissipated 2 days after injection wherein substantially dissipated means losing at least 50% of their mass.

20. The method of claim 1 , wherein all the particles of the degradable particle blend degrade at a temperature of about 150° C. to about 200° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2023
From: OMER, MOHAMMED; FRAGACHAN, FRANCISCO E.; STRICKLAND, SAMUEL
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
Reel/Frame 065273/0403 →
Continuity (2)
Provisional Application 63582302 · Sep 13, 2023
Related Publication 20250084713A1 · Mar 13, 2025
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