IP Library Granted Patent US 12,410,899
Granted Patent B2
US 12,410,899 · App. 18/722,282 · Granted Sep 9, 2025

Lamp unit for vehicular headlamp, and vehicular headlamp

Inventors: Hiroya Imamura (Isehara, JP); Kazunori Iwasaki (Isehara, JP)
Assignee: Ichikoh Industries, Ltd.
F21S41/143B60Q1/04F21S41/151F21S41/30
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,410,899
App. No.
18/722,282
Granted
Sep 9, 2025
Kind
B2
Abstract

An object of the present invention is to provide a lamp unit for a vehicular headlamp and a vehicular headlamp, by which it is possible to diffuse left and right ends of a high-beam light distribution pattern further to the left and right. An inner reflecting surface reflects light from a first light-emitting element as reflected light onto a lens. The lens emits the reflected light in a diffused light distribution pattern toward a front of a vehicle. An edge of a diffused light distribution pattern on an outer side of the vehicle is located further to an outer side of the vehicle than an edge of a first partial light distribution pattern on the outer side of the vehicle. As a result, left and right ends of an overall high-beam light distribution pattern can be diffused further to the left and right.

Claims (37)

1. A lamp unit for a vehicular headlamp mounted on a front part of a vehicle, the lamp unit comprising:

a light source including a plurality of light-emitting elements arrayed in a horizontal direction from left to right;

a lens arranged in front of the light source; and

an inner reflecting surface provided further on an inner side of the vehicle than the plurality of light-emitting elements, wherein

the inner reflecting surface reflects light from an innermost light-emitting element located furthest to the inner side of the vehicle among the plurality of light-emitting elements, as reflected light onto the lens, and

the lens emits light from the plurality of light-emitting elements toward a front of the vehicle in a plurality of partial light distribution patterns arrayed in the horizontal direction from left to right, and emits the reflected light from the inner reflecting surface toward the front of the vehicle as a diffused light distribution pattern, so that the diffused light distribution pattern is superimposed on an outermost partial light distribution pattern located furthest on an outer side of the vehicle among the plurality of partial light distribution patterns, and so that an edge of the diffused light distribution pattern on an outer side of the vehicle is located further on the outer side of the vehicle than an edge of the outermost partial light distribution pattern on the outer side of the vehicle, and

an area of the diffused light distribution pattern is narrower than an area of the outermost partial light distribution pattern.

2. The lamp unit for a vehicular headlamp according to claim 1 , wherein the inner reflecting surface reflects light from a next innermost light-emitting element located adjacent to the innermost light-emitting element onto an area other than the lens.

3. The lamp unit for a vehicular headlamp according to claim 2 , wherein the inner reflecting surface

is formed of a freeform surface, one or more curved surfaces, one or more flat surfaces, or any combination thereof,

reflects light from the innermost light-emitting element onto an effective portion of the lens, the effective portion being located further to an inner side of the vehicle than an optical axis of the lens and above the optical axis of the lens, and

reflects light from the next innermost light-emitting element onto an area other than the effective portion of the lens, the area being located above the optical axis of the lens.

4. The lamp unit for a vehicular headlamp according to claim 1 , the lamp unit comprising: an outer reflecting surface provided further on an outer side of the vehicle than the plurality of light-emitting elements, wherein

the outer reflecting surface reflects light from an outermost light-emitting element located furthest to an outer side of the vehicle among the plurality of light-emitting elements, as reflected light onto the lens, and

the lens emits the reflected light from the outer reflecting surface toward a front of the vehicle as an additional light distribution pattern, to add the reflected light to an innermost partial light distribution pattern located furthest to an inner side of the vehicle among the plurality of partial light distribution patterns.

5. The lamp unit for a vehicular headlamp according to claim 4 , wherein the outer reflecting surface

is formed from an ellipsoidal surface in which a first focal point is located on the outermost light-emitting element and a second focal point is located on an incident surface of the lens, and

reflects light from the outermost light-emitting element onto an effective portion of the lens, the effective portion being located further to an outer side of the vehicle than light from the innermost light-emitting element which is reflected light from the inner reflecting surface.

6. The lamp unit for a vehicular headlamp according to claim 4 , the lamp unit comprising:

a reflector arranged between the light source and the lens, wherein

the reflector includes a main reflecting surface that reflects light from each of the plurality of light-emitting elements onto the lens, and

the lens superimposes the light from the plurality of light-emitting elements and light from the main reflecting surface and emits obtained light toward a front of the vehicle as a plurality of partial light distribution patterns.

7. The lamp unit for a vehicular headlamp according to claim 6 , wherein the reflector includes the main reflecting surface provided on a body of the reflector, the inner reflecting surface provided on a left side of the reflector, and the outer reflecting surface provided on a right side of the reflector.

8. A vehicular headlamp mounted on a left side and a right side of a front part of a vehicle, the vehicular headlamp comprising:

a lamp housing and a lamp lens that form a lamp chamber, and

the lamp unit for a vehicular headlamp according to claim 1 , being arranged in the lamp chamber.

9. A lamp unit for a vehicular headlamp mounted on a front part of a vehicle, the lamp unit comprising:

a light source including a plurality of light-emitting elements arrayed in a horizontal direction from left to right;

a lens arranged in front of the light source; and

an inner reflecting surface provided further on an inner side of the vehicle than the plurality of light-emitting elements, wherein

the inner reflecting surface reflects light from an innermost light-emitting element located furthest to the inner side of the vehicle among the plurality of light-emitting elements, as reflected light onto the lens, and

the lens emits light from the plurality of light-emitting elements toward a front of the vehicle in a plurality of partial light distribution patterns arrayed in the horizontal direction from left to right, and emits the reflected light from the inner reflecting surface toward the front of the vehicle as a diffused light distribution pattern, so that the diffused light distribution pattern is superimposed on an outermost partial light distribution pattern located furthest on an outer side of the vehicle among the plurality of partial light distribution patterns, and so that an edge of the diffused light distribution pattern on an outer side of the vehicle is located further on the outer side of the vehicle than an edge of the outermost partial light distribution pattern on the outer side of the vehicle, and

the inner reflecting surface reflects light from a next innermost light-emitting element located adjacent to the innermost light-emitting element onto an area other than the lens.

10. The lamp unit for a vehicular headlamp according to claim 1 , wherein

the lamp unit is an adaptive-driving-beam type lamp unit,

each of the plurality of light-emitting elements is configured to be controlled for turning on/off or increasing/decreasing light intensity in response to a signal from a control device, and

when the innermost light-emitting element is controlled, a high-beam light distribution pattern including the diffused light distribution pattern is dynamically changed in accordance with turning off or decreasing light intensity of the partial light distribution pattern.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2024
From: IMAMURA, HIROYA; IWASAKI, KAZUNORI
To: ICHIKOH INDUSTRIES, LTD.
Reel/Frame 067786/0373 →
Priority Claims (1)
JP 2021-215032 · Dec 28, 2021 · national
Continuity (1)
Related Publication 20250052387A1 · Feb 13, 2025
References Cited (17)
US 20130135885A1 · Anzai · 2013 [cited by examiner]
US 20190145596A1 · Suetsugu · 2019 [cited by applicant]
US 20200256534A1 · Ikuta · 2020 [cited by examiner]
CN 113874653A · 2021 [cited by examiner]
EP 2518393A2 · 2012 [cited by examiner]
EP 2543927a2 · 2013 [cited by applicant]
JP 2007227228A · 2007 [cited by applicant]
JP 2013110068A · 2013 [cited by applicant]
JP 2013161577A · 2013 [cited by applicant]
JP 2014120452A · 2014 [cited by applicant]
JP 5666882b2 · 2015 [cited by applicant]
JP 2016115641 · 2016 [cited by applicant]
JP 6105919B2 · 2017 [cited by examiner]
JP 2020135924A · 2020 [cited by applicant]
International Search Report issued on Feb. 21, 2023, in PCT/JP2022/046712 filed on Dec. 19, 2022, 2 pages. [cited by applicant]
Japanese Office Action issued Mar. 11, 2025 in Japanese Patent Application No. 2021-215032, (with unedited computer-generated English translation), 11 pages. [cited by applicant]
Extended European Search Report dated Jul. 30, 2025 issued in corresponding European Patent Application No. 22915803.5, citing Doc. Nos. 1 and 15-17, 10 pages. [cited by applicant]