IP Library Granted Patent US 12,412,697
Granted Patent B2
US 12,412,697 · App. 17/929,909 · Granted Sep 9, 2025

Coil component

Inventors: Kenichi Araki (Nagaokakyo, JP); Keiichi Ishida (Nagaokakyo, JP); Minoru Gibu (Nagaokakyo, JP)
Assignee: Murata Manufacturing Co., Ltd.
H01F27/292H01F17/0013H01F17/04H01F27/2823H01F2017/048
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,412,697
App. No.
17/929,909
Granted
Sep 9, 2025
Kind
B2
Abstract

A highly reliable coil component having reduced electric resistance and improved bonding strength in a connection portion between a coil conductor and an external electrode. A coil component includes an element body including a coil conductor including a wound conductive wire coated with an insulating film, a magnetic portion containing metal magnetic particles and resin, and an external electrode on a surface of the element body and electrically connected to exposed surfaces, which are exposed on the surface of the element body, of extended portions of the coil conductor. The external electrode includes at least one or more layers. When an average crystal grain size of crystal grains constituting the coil conductor is defined as a and an average crystal grain size of crystal grains constituting a base electrode layer of the external electrode directly connected to the coil conductor is defined as b, a>b is satisfied.

Claims (54)

1. A coil component comprising:

an element body including

a coil conductor including a wound conductive wire coated with an insulating film, and

a magnetic portion containing metal magnetic particles and resin; and

an external electrode on a surface of the element body and electrically connected to an exposed surface of an extended portion of the coil conductor, the exposed surface being exposed on the surface of the element body,

wherein the external electrode includes at least one or more layers, and

when an average crystal grain size of crystal grains constituting the coil conductor is defined as a, and an average crystal grain size of crystal grains constituting the layer of the external electrode directly connected to the coil conductor is defined as b, a>b is satisfied.

2. The coil component according to claim 1 , wherein

the layer of the external electrode directly connected to the coil conductor is a plating layer.

3. The coil component according to claim 2 , wherein

a metal component constituting the coil conductor and a metal component constituting the layer of the external electrode connected to the coil conductor are metal components having the same composition of main components.

4. The coil component according to claim 2 , wherein

0.5≥b/a is satisfied.

5. The coil component according to claim 2 , wherein

an insulating film removed portion that is absent of the insulating film is at an extended portion of the coil conductor, and

the insulating film removed portion and the external electrode are directly connected to each other.

6. The coil component according to claim 2 , wherein

an uneven portion is on a surface of the exposed surface.

7. The coil component according to claim 2 , wherein

a recessed portion is in the element body around the exposed surface such that an average distance between the coil conductor and the magnetic portion increases in a direction in which the coil conductor is extended to a surface of the element body.

8. The coil component according to claim 2 , wherein

a groove portion having a depth of equal to from 5 μm to 100 μm is in the exposed surface.

9. The coil component according to claim 2 , wherein

an extended portion of the coil conductor is extended to a mounting surface of the element body,

a plurality of concave portions is in a surface arranged perpendicular to a mounting surface of the element body among surfaces of an extended portion of the coil conductor, and

the metal magnetic particles are in the concave portions.

10. The coil component according to claim 2 , wherein

an extended portion of the coil conductor is extended to a mounting surface of the element body, and

an extending direction of an extended portion of the coil conductor is parallel to a mounting surface of the element body.

11. The coil component according to claim 1 , wherein

a metal component constituting the coil conductor and a metal component constituting the layer of the external electrode connected to the coil conductor are metal components having the same composition of main components.

12. The coil component according to claim 11 , wherein

0.5≥b/a is satisfied.

13. The coil component according to claim 11 , wherein

an insulating film removed portion that is absent of the insulating film is at an extended portion of the coil conductor, and

the insulating film removed portion and the external electrode are directly connected to each other.

14. The coil component according to claim 1 , wherein

0.5≥b/a is satisfied.

15. The coil component according to claim 1 , wherein

an insulating film removed portion that is absent of the insulating film is at an extended portion of the coil conductor, and

the insulating film removed portion and the external electrode are directly connected to each other.

16. The coil component according to claim 1 , wherein

an uneven portion is on a surface of the exposed surface.

17. The coil component according to claim 1 , wherein

a recessed portion is in the element body around the exposed surface such that an average distance between the coil conductor and the magnetic portion increases in a direction in which the coil conductor is extended to a surface of the element body.

18. The coil component according to claim 1 , wherein

a groove portion having a depth of equal to from 5 μm to 100 μm is in the exposed surface.

19. The coil component according to claim 1 , wherein

an extended portion of the coil conductor is extended to a mounting surface of the element body,

a plurality of concave portions is in a surface arranged perpendicular to a mounting surface of the element body among surfaces of an extended portion of the coil conductor, and

the metal magnetic particles are in the concave portions.

20. The coil component according to claim 1 , wherein

an extended portion of the coil conductor is extended to a mounting surface of the element body, and

an extending direction of an extended portion of the coil conductor is parallel to a mounting surface of the element body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 6, 2022
From: ARAKI, KENICHI; ISHIDA, KEIICHI; GIBU, MINORU
To: MURATA MANUFACTURING CO., LTD.
Reel/Frame 060998/0948 →
Priority Claims (1)
JP 2020-053576 · Mar 25, 2020 · national
Continuity (2)
Continuation PCTJP2021012477 · Mar 25, 2021
Related Publication 20220415567A1 · Dec 29, 2022
References Cited (16)
US 11195651B2 · Kojima · 2021 [cited by examiner]
US 11763978B2 · Yang · 2023 [cited by examiner]
US 20110122540A1 · Ogawa · 2011 [cited by examiner]
US 20130258545A1 · Yano · 2013 [cited by examiner]
US 20180182539A1 · Muneuchi · 2018 [cited by examiner]
JP 2005340584A · 2005 [cited by applicant]
JP 2011108966A · 2011 [cited by applicant]
JP 2013229582A · 2013 [cited by applicant]
JP 2015046494A · 2015 [cited by applicant]
JP 2015170422A · 2015 [cited by examiner]
JP 2016103598A · 2016 [cited by applicant]
JP 2017037891A · 2017 [cited by applicant]
JP 2018107198A · 2018 [cited by applicant]
JP 2018182201A · 2018 [cited by applicant]
JP 2018186175A · 2018 [cited by examiner]
International Search Report issued in PCT/JP2021/012477; mailed Jul. 6, 2021. [cited by applicant]