IP Library Granted Patent US 12,412,714
Granted Patent B2
US 12,412,714 · App. 18/356,689 · Granted Sep 9, 2025

Temperature-dependent switching mechanism and temperature-dependent switch

Inventor: Marcel P. Hofsaess (Steintahleben, DE)
H01H37/5427H01H2037/5472H01H2037/5481H01H2037/549
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Quick Facts
Patent No.
US 12,412,714
App. No.
18/356,689
Granted
Sep 9, 2025
Kind
B2
Abstract

A temperature-dependent switching mechanism for a temperature-dependent switch, having a temperature-dependent bimetal snap-action disc, a temperature independent snap-action spring disc, an electrically conductive contact member to which the bimetal snap-action disc and the snap-action spring disc are captively held, so that the bimetal snap-action disc, the snap-action spring disc and the contact member form a switching mechanism unit captively held together, and a switching mechanism housing which captively holds the switching mechanism unit. The switching mechanism housing surrounds the switching mechanism unit from a first housing side, a second housing side opposite the first housing side, and a housing peripheral side extending between and transverse to the first and second housing sides. The switching mechanism housing is configured as an at least partially open housing and includes an opening on the first housing side through which the contact member is accessible from outside the switching mechanism housing.

Claims (48)

1. A temperature-dependent switching mechanism for a temperature-dependent switch, comprising:

a temperature-dependent bimetal snap-action disc that is configured to snap from a low temperature configuration to a high temperature configuration upon exceeding a response temperature;

a temperature-independent snap-action spring disc;

an electrically conductive contact member to which the temperature-dependent bimetal snap-action disc and the temperature-independent snap-action spring disc are captively held, so that the temperature-dependent bimetal snap-action disc, the temperature-independent snap-action spring disc, and the electrically conductive contact member form a switching mechanism unit captively held together; and

a switching mechanism housing in which the switching mechanism unit is arranged and which captively holds the switching mechanism unit,

wherein the switching mechanism housing is formed in one piece from an electrically conductive material and surrounds the switching mechanism unit from a first housing side, a second housing side opposite the first housing side, and a housing peripheral side extending between and transverse to the first and second housing sides,

wherein the switching mechanism housing comprises a side wall forming the housing peripheral side, wherein a free, upper portion of the side wall is bent over and forms the first housing side,

wherein the switching mechanism housing is configured as an at least partially open housing and comprises an opening on the first housing side through which the electrically conductive contact member is accessible from outside the switching mechanism housing, and

wherein the temperature-dependent bimetal snap-action disc in its low temperature configuration is spaced from an inner surface of the free, upper portion of the side wall arranged inside the switching mechanism housing and in its high temperature configuration bears against the inner surface.

2. The temperature-dependent switching mechanism according to claim 1 , wherein the electrically conductive contact member permanently protrudes outwardly through the opening or is movable together with the temperature-dependent bimetal snap-action disc and the temperature-independent snap-action spring disc within the switching mechanism housing such that the electrically conductive contact member protrudes outwardly through the opening upon a corresponding movement within the switching mechanism housing.

3. The temperature-dependent switching mechanism according to claim 1 , wherein a diameter of the opening is smaller than a diameter of the temperature-dependent bimetal snap-action disc measured parallel to the diameter of the opening and/or smaller than a diameter of the temperature-independent snap-action spring disc measured parallel to the diameter of the opening.

4. The temperature-dependent switching mechanism according to claim 1 , wherein the switching mechanism housing comprises a dome-shaped portion or a pot-shaped portion forming at least a part of the second housing side.

5. The temperature-dependent switching mechanism according to claim 4 , wherein the switching mechanism housing is rotationally symmetrical about a central axis, and wherein the dome-shaped portion or the pot-shaped portion forms a centrally arranged part of the second housing side.

6. The temperature-dependent switching mechanism according to claim 1 , wherein the switching mechanism housing is rotationally symmetrical about a central axis.

7. The temperature-dependent switching mechanism according to claim 6 , wherein the switching mechanism unit is rotationally symmetrical about the central axis.

8. The temperature-dependent switching mechanism according to claim 1 , wherein the temperature-dependent bimetal snap-action disc comprises a first through hole and the temperature-independent snap-action spring disc comprises a second through hole, wherein the electrically conductive contact member passes through the first through hole and the second through hole, wherein the electrically conductive contact member further comprises a radially projecting support shoulder, a first locking element arranged on a first side of the radially projecting support shoulder, and a second locking element arranged on a second side of the radially projecting support shoulder opposite the first side, wherein the temperature-dependent bimetal snap-action disc is arranged between the first locking element and the radially projecting support shoulder and is held captive on the electrically conductive contact member by the first locking element and the radially projecting support shoulder, and wherein the temperature-independent snap-action spring disc is arranged between the second locking element and the radially projecting support shoulder and is held captive on the electrically conductive contact member by the second locking element and the radially projecting support shoulder.

9. The temperature-dependent switching mechanism according to claim 8 , wherein the first through hole is arranged centrally in the temperature-dependent bimetal snap-action disc, and wherein the second through hole is arranged centrally in the temperature-independent snap-action spring disc.

10. The temperature-dependent switching mechanism according to claim 1 , wherein the temperature-dependent bimetal snap-action disc and the temperature-independent snap-action spring disc are each circular disc-shaped.

11. A temperature-dependent switch comprising:

a temperature-dependent switching mechanism; and

a switch housing surrounding the temperature-dependent switching mechanism and comprising a first contact and a second contact;

wherein the temperature-dependent switching mechanism comprises:

a temperature-dependent bimetal snap-action disc that is configured to snap from a low temperature configuration to a high temperature configuration upon exceeding a response temperature;

a temperature-independent snap-action spring disc;

an electrically conductive contact member to which the temperature-dependent bimetal snap-action disc and the temperature-independent snap-action spring disc are captively held, so that the temperature-dependent bimetal snap-action disc, the temperature-independent snap-action spring disc, and the electrically conductive contact member form a switching mechanism unit captively held together; and

a switching mechanism housing in which the switching mechanism unit is arranged and which captively holds the switching mechanism unit,

wherein the switching mechanism housing is formed in one piece from an electrically conductive material and surrounds the switching mechanism unit from a first housing side, a second housing side opposite the first housing side, and a housing peripheral side extending between and transverse to the first and second housing sides,

wherein the switching mechanism housing comprises a side wall forming the housing peripheral side, wherein a free, upper portion of the side wall is bent over and forms the first housing side,

wherein the switching mechanism housing is configured as an at least partially open housing and comprises an opening on the first housing side through which the electrically conductive contact member is accessible from outside the switching mechanism housing,

wherein the temperature-dependent switching mechanism is configured to establish an electrical connection between the first contact and the second contact below a response temperature of the temperature-dependent bimetal snap-action disc and to interrupt the electrical connection upon exceeding the response temperature, and

wherein the temperature-dependent bimetal snap-action disc in its low temperature configuration is spaced from an inner surface of the free, upper portion of the side wall arranged inside the switching mechanism housing and in its high temperature configuration bears against the inner surface.

12. The temperature-dependent switch according to claim 11 , wherein the electrically conductive contact member permanently protrudes outwardly through the opening or is movable together with the temperature-dependent bimetal snap-action disc and the temperature-independent snap-action spring disc within the switching mechanism housing such that the electrically conductive contact member protrudes outwardly through the opening upon a corresponding movement within the switching mechanism housing.

13. The temperature-dependent switch according to claim 11 , wherein a diameter of the opening is smaller than a diameter of the temperature-dependent bimetal snap-action disc measured parallel to the diameter of the opening and/or smaller than a diameter of the temperature-independent snap-action spring disc measured parallel to the diameter of the opening.

14. A temperature-dependent switching mechanism for a temperature-dependent switch, comprising:

a temperature-dependent bimetal snap-action disc;

a temperature-independent snap-action spring disc;

an electrically conductive contact member to which the temperature-dependent bimetal snap-action disc and the temperature-independent snap-action spring disc are connected, so that the temperature-dependent bimetal snap-action disc, the temperature-independent snap-action spring disc, and the electrically conductive contact member form a switching mechanism unit held together; and

a switching mechanism housing in which the switching mechanism unit is arranged and which holds the switching mechanism unit,

wherein the switching mechanism housing is formed in one piece from an electrically conductive material and surrounds the switching mechanism unit from a first housing side, a second housing side opposite the first housing side, and a housing peripheral side extending between and transverse to the first and second housing sides,

wherein the switching mechanism housing is configured as an at least partially open housing and comprises an opening on the first housing side through which the electrically conductive contact member is accessible from outside the switching mechanism housing,

wherein the electrically conductive contact member protrudes outwardly through the opening or is movable together with the temperature-dependent bimetal snap-action disc and the temperature-independent snap-action spring disc within the switching mechanism housing such that the electrically conductive contact member protrudes outwardly through the opening upon a corresponding movement within the switching mechanism housing, and

wherein a diameter of the opening is smaller than a diameter of the temperature-dependent bimetal snap-action disc measured parallel to the diameter of the opening and smaller than a diameter of the temperature-independent snap-action spring disc measured parallel to the diameter of the opening.

15. The temperature-dependent switching mechanism according to claim 14 , wherein the switching mechanism housing comprises a dome-shaped portion or a pot-shaped portion forming at least a part of the second housing side.

16. The temperature-dependent switching mechanism according to claim 15 , wherein the switching mechanism housing is rotationally symmetrical about a central axis, and wherein the dome-shaped portion or the pot-shaped portion forms a centrally arranged part of the second housing side.

17. The temperature-dependent switching mechanism according to claim 14 , wherein the switching mechanism housing is rotationally symmetrical about a central axis.

18. The temperature-dependent switching mechanism according to claim 17 , wherein the switching mechanism unit is rotationally symmetrical about the central axis.

19. The temperature-dependent switching mechanism according to claim 14 , wherein the temperature-dependent bimetal snap-action disc comprises a first through hole and the temperature-independent snap-action spring disc comprises a second through hole, wherein the electrically conductive contact member passes through the first through hole and the second through hole, wherein the electrically conductive contact member further comprises a radially projecting support shoulder, a first locking element arranged on a first side of the radially projecting support shoulder, and a second locking element arranged on a second side of the radially projecting support shoulder opposite the first side, wherein the temperature-dependent bimetal snap-action disc is arranged between the first locking element and the radially projecting support shoulder and is held on the electrically conductive contact member by the first locking element and the radially projecting support shoulder, and wherein the temperature-independent snap-action spring disc is arranged between the second locking element and the radially projecting support shoulder and is held on the electrically conductive contact member by the second locking element and the radially projecting support shoulder.

20. The temperature-dependent switching mechanism according to claim 19 , wherein the first through hole is arranged centrally in the temperature-dependent bimetal snap-action disc, and wherein the second through hole is arranged centrally in the temperature-independent snap-action spring disc.

Priority Claims (1)
DE 102022118405.6 · Jul 22, 2022 · national
Continuity (1)
Related Publication 20240029975A1 · Jan 25, 2024
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