IP Library Granted Patent US 12,412,830
Granted Patent B2
US 12,412,830 · App. 17/808,186 · Granted Sep 9, 2025

Semiconductor device with power via

Inventors: Ruilong Xie (Niskayuna, NY); Junli Wang, Sr. (Slingerlands, NY); Kisik Choi (Watervliet, NY); Julien Frougier (Albany, NY); Reinaldo Vega (Mahopac, NY); Lawrence A. Clevenger (Saratoga Springs, NY); Albert M. Chu (Nashua, NH); Brent A. Anderson (Jericho, VT)
Assignee: International Business Machines Corporation
H01L23/5226H01L21/762H01L21/76804H01L21/76883H10D30/60H10D30/62H10D30/797H10D62/021H10D62/151H10D84/017H10D84/0186H10D84/038H10D86/00H10D86/01H10D86/011H01L21/76831H01L23/5286H01L2924/13091H10D84/85
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Quick Facts
Patent No.
US 12,412,830
App. No.
17/808,186
Granted
Sep 9, 2025
Kind
B2
Abstract

A semiconductor device is provided. The semiconductor device includes a field effect transistor (FET) including first and second source/drain (S/D) epitaxial regions. The semiconductor device also includes a gate cut region at cell boundaries between the first and second S/D epitaxial regions, a dielectric liner and a dielectric core formed in the gate cut region, and a backside power rail (BPR) and a backside power distribution network (BSPDN). The semiconductor device also includes a power via passing through the dielectric core and connecting to the BPR and BSPDN, first metal contacts formed in contact with the first and second S/D epitaxial regions, and a via to backside power rail (VBPR) contact. The dielectric liner separates the power via from the first S/D epitaxial region.

Claims (39)

1. A semiconductor device comprising:

a field effect transistor (FET) including first and second source/drain (S/D) epitaxial regions;

a gate cut region at cell boundaries between the first and second S/D epitaxial regions;

a dielectric liner and a dielectric core formed in the gate cut region;

a backside power rail (BPR) and a backside power distribution network (BSPDN);

a power via passing through the dielectric core and connecting to the BPR and the BSPDN;

first metal contacts formed in contact with the first and second S/D epitaxial regions; and

a via to backside power rail (VBPR) contact,

wherein the dielectric liner separates the power via from the first S/D epitaxial region, and a portion of the dielectric liner is removed on only one side of the power via and the VBPR contact is formed in a location where this portion of the dielectric liner is removed.

2. The semiconductor device of claim 1 , wherein the VBPR contact connects the second S/D epitaxial region with the power via and the first metal contact that is in contact with the second S/D epitaxial region.

3. The semiconductor device of claim 1 , wherein a portion of the dielectric core is removed and the power via is formed in a location where this portion of the dielectric core is removed.

4. The semiconductor device of claim 1 , further comprising a BOX layer between the first and second S/D epitaxial regions.

5. The semiconductor device according to claim 4 , wherein the power via extends through the BOX layer to contact the BPR.

6. The semiconductor device according to claim 1 , wherein the dielectric liner separates the power via from the first S/D epitaxial region.

7. The semiconductor device according to claim 1 , wherein the first and second S/D epitaxial regions comprise one of a p-type and an n-type material.

8. The semiconductor device according to claim 1 , further comprising third and fourth S/D epitaxial regions.

9. The semiconductor device according to claim 1 , further comprising a BEOL connected to the first metal contacts.

10. A method of manufacturing a semiconductor device, the method comprising:

forming a field effect transistor (FET) including first and second source/drain (S/D) epitaxial regions;

forming a gate cut region at cell boundaries between the first and second S/D epitaxial regions;

forming a dielectric liner and a dielectric core in the gate cut region;

forming a backside power rail (BPR) and a backside power distribution network (BSPDN);

forming a power via passing through the dielectric core and connecting to the BPR and BSPDN;

forming first metal contacts in contact with the first and second S/D epitaxial regions; and

forming a via to backside power rail (VBPR) contact,

wherein the dielectric liner separates the power via from the first S/D epitaxial region, and a portion of the dielectric liner is removed on only one side of the power via and the VBPR contact is formed in a location where this portion of the dielectric liner is removed.

11. The method of claim 10 , wherein the VBPR contact connects the second S/D epitaxial region with the power via and the first metal contact that is in contact with the second S/D epitaxial region.

12. The method of claim 10 , wherein a portion of the dielectric core is removed and the power via is formed in a location where this portion of the dielectric core is removed.

13. The method of claim 10 , further comprising forming a BOX layer between the first and second S/D epitaxial regions.

14. The method according to claim 13 , wherein the power via extends through the BOX layer to contact the BPR.

15. The method according to claim 10 , wherein the dielectric liner separates the power via from the first S/D epitaxial region.

16. The method according to claim 10 , wherein the first and second S/D epitaxial regions comprise one of a p-type and an n-type material.

17. The method according to claim 10 , further comprising forming third and fourth S/D epitaxial regions.

18. A semiconductor device comprising:

a field effect transistor (FET) including first and second source/drain (S/D) epitaxial regions;

a gate cut region at cell boundaries between the first and second S/D epitaxial regions;

a first dielectric fill layer and a second dielectric fill layer formed in the gate cut region; and

a backside power rail (BPR) connected to a backside power distribution network (BSPDN),

wherein a portion of the second first dielectric fill layer is removed on only one side of the gate cut region and replaced with a power bar, which connects at least one of the first and second S/D epitaxial regions to the backside power rail.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2022
From: XIE, RUILONG; WANG, JUNLI; CHOI, KISIK; FROUGIER, JULIEN; VEGA, REINALDO; CLEVENGER, LAWRENCE A.; CHU, ALBERT M.; ANDERSON, BRENT A.
To: INTERNATIONAL BUSINESS MACHINES CORPORATION
Reel/Frame 060275/0886 →
Continuity (1)
Related Publication 20230420359A1 · Dec 28, 2023
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