IP Library › Granted Patent US 12,412,927
Granted Patent B2
US 12,412,927 · App. 17/616,932 · Granted Sep 9, 2025

In-situ polymerized polymer electrolyte for lithium ion batteries

Inventors: Shasha Su (Shanghai, CN); Jinhua Jiang (Shanghai, CN); Jing Feng (Shanghai, CN); Hongping Li (Shanghai, CN); Huichao Lu (Shanghai, CN); Zhixin Xu (Shanghai, CN); Jun Yang (Shanghai, CN)
Assignee: Evonik Operations GmbH
H01M10/0565C08L33/08C08L37/00H01M10/0525H01M2300/0082H01M2300/0085
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Quick Facts
Patent No.
US 12,412,927
App. No.
17/616,932
Granted
Sep 9, 2025
Kind
B2
Abstract

Monomers for preparing a polymer electrolyte precursor composition capable to form an in-situ polymerized polymer electrolyte, which comprise, consist essentially of, or consist of A1) a first monomer and A2) a second monomer. A polymer electrolyte precursor raw material composition, a polymer electrolyte precursor composition capable to form a polymer electrolyte comprising the monomers, a polymer electrolyte and an electrochemical device are also provided.

Claims (43)

1. Monomers for preparing a polymer electrolyte precursor composition capable to form an in-situ polymerized polymer electrolyte, which consists of:

A1) a first monomer represented by formula (I);

wherein R represents H, F, methyl or ethyl; and

A2) a second monomer, represented by formula (II);

wherein R represents methyl, —CH 2 OH, ethyl, or —CH 2 CH 2 OH; a, b, c each independently represents 0, 1, 2 or 3, and a+b+c≥2;

wherein the mass ratio of the first monomer and the second monomer is 20:0.5-20:10.

2. A polymer electrolyte precursor raw material composition for preparing a polymer electrolyte precursor composition capable to form an in-situ polymerized polymer electrolyte, which consists of:

A) monomers of claim 1 ; and

B) a free radical initiator for thermal polymerization reaction of the monomers.

3. A polymer electrolyte precursor composition capable to form an in-situ polymerized polymer electrolyte, which consists of:

A) monomers of claim 1 ;

B) a free radical initiator for thermal polymerization reaction of the monomers; and

C) a lithium salt, preferably lithium bis(trifluoromethanesulfonyl) imide.

4. The polymer electrolyte precursor composition of claim 3 , wherein the amount of the monomers is 5-80 wt. % based on the total weight of the polymer electrolyte precursor composition.

5. A method to in-situ prepare a polymer electrolyte, comprising the steps as follows:

1) injecting the polymer electrolyte precursor composition of claim 3 into a battery case with an electrode assembly, followed by sealing; and

2) Polymerizing in-situ the polymer electrolyte precursor composition by heating.

6. A polymer electrolyte, wherein the polymer electrolyte is formed by a polymer electrolyte precursor composition of claim 3 .

7. A polymer electrolyte for rechargeable batteries, comprising a polymer which is the reaction product of the monomers of claim 1 with a free radical initiator.

8. A polymer electrolyte for rechargeable batteries, comprising:

(i) a polymer which is the reaction product of the monomers of claim 1 with a free radical initiator, and

(ii) an organic solvent which contains an amount of an ionic salt effective to achieve an ionic conductivity of about 0.44 mS/cm or less.

9. A rechargeable battery comprising an anode, a cathode, a microporous separator separating said anode and said cathode, and a gel polymer electrolyte according to claim 6 .

10. A lithium ion battery comprising the polymer electrolyte prepared in-situ by the polymer electrolyte precursor composition of claim 3 .

11. An electrochemical device comprising the polymer electrolyte according to claim 6 .

12. A device fabricated by a process comprising:

preparing an installed battery case with an electrode assembly;

injecting the polymer electrolyte precursor composition of claim 3 into the battery case, followed by sealing; and

polymerizing the polymer electrolyte precursor composition.

13. A polymer electrolyte precursor composition capable to form a polymer electrolyte, consisting of:

A) monomers consisting of vinylene carbonate and trimethylolpropane ethoxylate triacrylate;

B) a free radical initiator, with an amount of 0.1-3 wt. % based on the total weight of the vinylene carbonate and trimethylolpropane ethoxylate triacrylate;

C) lithium bis(trifluoromethanesulfonyl) imide; and

D) ethylene carbonate/dimethyl carbonate;

wherein the amount of the vinylene carbonate and trimethylolpropane ethoxylate triacrylate is 25-75 wt. % based on the total weight of the polymer electrolyte precursor composition; and the mass ratio of vinylene carbonate and trimethylolpropane ethoxylate triacrylate is around 20:2-20:5.

14. Monomers for preparing a polymer electrolyte precursor composition capable to form an in-situ polymerized polymer electrolyte of claim 1 , wherein the first monomer is vinylene carbonate.

15. Monomers for preparing a polymer electrolyte precursor composition capable to form an in-situ polymerized polymer electrolyte of claim 1 , wherein the second monomer is trimethylolpropane ethoxylate triacrylate.

16. Monomers for preparing a polymer electrolyte precursor composition capable to form an in-situ polymerized polymer electrolyte of claim 1 , wherein a+b+c≥3.

17. Monomers for preparing a polymer electrolyte precursor composition capable to form an in-situ polymerized polymer electrolyte of claim 1 , wherein the mass ratio of the first monomer and the second monomer is 20:3-20:5.

18. The polymer electrolyte of claim 3 , wherein the lithium salt is bis(trifluoromethanesulfonyl) imide.

19. The polymer electrolyte of claim 3 , further comprising an organic solvent with an amount of 0%-70 wt. % based on the total weight of the polymer electrolyte precursor composition.

20. The polymer electrolyte of claim 19 , wherein the organic solvent is ethylene carbonate/dimethyl carbonate.

21. The polymer electrolyte of claim 19 , wherein the amount of the organic solvent is 20%-50 wt. % based on the total weight of the polymer electrolyte precursor composition.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2022
From: SU, SHASHA; JIANG, JINHUA; FENG, JING; LI, HONGPING; LU, HUICHAO; XU, ZHIXIN; YANG, JUN
To: EVONIK OPERATIONS GMBH
Reel/Frame 061225/0684 →
Continuity (1)
Related Publication 20220344712A1 · Oct 27, 2022
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