IP Library Granted Patent US 12,415,925
Granted Patent B2
US 12,415,925 · App. 17/565,589 · Granted Sep 16, 2025

Sulfur-modified bitumen compositions

Inventors: Elham Fini (Phoenix, AZ); Albert Hung (Tempe, AZ)
Assignee: Arizona Board of Regents on behalf of Arizona State University
C08L95/00C08L2555/54C08L2555/64
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,415,925
App. No.
17/565,589
Granted
Sep 16, 2025
Kind
B2
Abstract

Preparing a modified bitumen composition includes combining bitumen with elemental sulfur to yield a mixture, and crystallizing the elemental sulfur on a surface of the bitumen to yield a layer of elemental sulfur on the surface of the bitumen. The mixture typically includes about 5 wt % to about 15 wt % of the elemental sulfur. A modified bitumen composition includes A modified bitumen composition includes bitumen and elemental sulfur on a surface of the bitumen. The modified bitumen composition includes about 5 wt % to about 15 wt % of the elemental sulfur.

Claims (22)

1. A method of preparing a modified bitumen, the method comprising:

combining bitumen with elemental sulfur to yield a mixture, wherein the mixture comprises about 5 wt % to about 15 wt % of the elemental sulfur; and

crystallizing the elemental sulfur on a surface of the bitumen to yield a layer of elemental sulfur on the surface of the bitumen to yield the modified bitumen,

wherein crystallizing the elemental sulfur on a surface of the bitumen comprises heating the bitumen under pressure in a pressure aging vessel.

2. The method of claim 1 , wherein the mixture comprises about 10 wt % of the elemental sulfur.

3. The method of claim 1 , further comprising combining a bio-oil with the mixture.

4. The method of claim 3 , wherein the bio-oil comprises one or more of waste vegetable oil, wood pellet oil, corn stover oil, and miscanthus oil.

5. The method of claim 3 , wherein the bio-oil comprises polyaromatic molecules.

6. The method of claim 1 , wherein the rubberized bitumen comprises crumb rubber.

7. The method of claim 6 , wherein the crumb rubber comprises bio-treated crumb rubber.

8. The method of claim 7 , wherein the bio-treated crumb rubber comprises corn stover oil, castor oil, miscanthus oil, wood pellet oil, or waste vegetable oil.

9. The method of claim 1 , wherein the elemental sulfur on the surface of the bitumen comprises sulfur blooms.

10. The method of claim 9 , wherein the sulfur blooms comprise regions of microscale elemental sulfur crystals.

11. The method of claim 10 , wherein the regions comprise millimeter-sized patches.

12. The method of claim 1 , wherein the modified bitumen comprises amorphous elemental sulfur.

13. The method of claim 12 , wherein at least some of the amorphous elemental sulfur is beneath a surface of the modified bitumen.

14. The method of claim 1 , wherein the mixture consists of bitumen and elemental sulfur.

15. The method of claim 1 , wherein the mixture consists of bitumen, elemental sulfur, and bio-oil.

16. The method of claim 15 , wherein the bio-oil comprises waste vegetable oil, wood pellet oil, corn stover oil, or miscanthus oil.

17. The method of claim 16 , wherein the bio-oil comprises wood pellet bio-oil.

18. The method of claim 1 , wherein the mixture is free of stone aggregate.

19. The method of claim 1 , wherein the bitumen comprises rubberized bitumen.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2022
From: HUNG, ALBERT
To: ARIZONA BOARD OF REGENTS ON BEHALF OF ARIZONA STATE UNIVERSITY
Reel/Frame 060422/0125 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 9, 2022
From: FINI, ELHAM
To: ARIZONA BOARD OF REGENTS ON BEHALF OF ARIZONA STATE UNIVERSITY
Reel/Frame 058941/0901 →
Continuity (2)
Provisional Application 63132402 · Dec 30, 2020
Related Publication 20220204773A1 · Jun 30, 2022
References Cited (70)
US 2182837A · Bacon · 1939 [cited by examiner]
US 2686166A · Norman · 1954 [cited by examiner]
US 3803066A · Petrossi · 1974 [cited by applicant]
US 4145322A · Maldonado et al. · 1979 [cited by applicant]
US 4567222A · Hagenbach et al. · 1986 [cited by applicant]
US 6737478B2 · Obrecht et al. · 2004 [cited by applicant]
US 20110294927A1 · Williams · 2011 [cited by examiner]
US 20150361318A1 · Crews · 2015 [cited by examiner]
US 20170247542A1 · Williams · 2017 [cited by examiner]
GB 1507332 · 1974 [cited by examiner]
WO WO2012061579A1 · 2012 [cited by applicant]
Simone Alves Da Silva, “Polycyclic aromatic hydrocarbons content and fatty acids profile in coconut, safflower, evening primrose, and linseed oils,” 2018, Food Chemistry (Elsevier), 798-805. (Year: 2018). [cited by examiner]
Gedik, “Analytical, Morphological, and Rheological Behavior or Sulphur-Extended-Binder,” 2016, Can. J. Civ. Eng. , 43, pp. 532-541. (Year: 2016). [cited by examiner]
Airey, Gordon Dan. “State of the art report on ageing test methods for bituminous pavement materials.” International Journal of Pavement Engineering 4.3 (2003): 165-176. [cited by applicant]
ASTM-D7175-15., “Standard Test Method for Determining the Rheological Properties of Asphalt Binder Using a Dynamic Shear Rheometer,” ASTM International, West Conshohocken, PA, 2015, 16 pages. [cited by applicant]
Bukowski, J., et al. “An alternative asphalt binder, sulfur-extended asphalt (SEA).” No. FHWA-HIF-12-037. United States. Federal Highway Administration, 2012, pp. 1-13. [cited by applicant]
Carrin et al., “Peanut oil: Compositional data,” Review Article European Journal of Lipid Science and Technology, Jul. 2010, 112(7):697-707. [cited by applicant]
Chung et al., The use of elemental sulfur as an alternative feedstock for polymeric materials. Nature Chemistry, 2013, 5 (6), 518-524. [cited by applicant]
Delley, An all-electron numerical method for solving the local density functional for polyatomic molecules. Journal of Chemical Physics, 1990, 92 (1), 508-517. [cited by applicant]
Delley, B., “From molecules to solids with the DMol3 approach,” J. Chem. Phys., 2000, 113, 7756-7764. [cited by applicant]
Dhasmana et al. “Rheological and Chemical Characterization of Biobinders from Different Biomass Resources” Transporation Research Board, Jan. 2015, 2505(1):121-129. [cited by applicant]
Fairbrother et al., The polymerization of sulfur. Journal of Polymer Science 1955, 16 (82), 459-469. [cited by applicant]
Fini, Elham H., et al. “Active mineral fillers arrest migrations of alkane acids to the interface of bitumen and siliceous surfaces.” ACS Sustainable Chemistry & Engineering 7.12 (2019): 10340-10348. [cited by applicant]
Fini, Elham H., et al. “Chemical characterization of biobinder from swine manure: Sustainable modifier for asphalt binder.” Journal of Materials in Civil Engineering 23.11 (2011): 1506-1513. [cited by applicant]
Foreman, J., and R. L. Blaine. “Isothermal crystallization made easy: a simple model and modest cooling rates.” ANTEC'95. 2 (1995): 2409-2412. [cited by applicant]
Gawel, Irena. “Sulphur-modified asphalts.” Developments in petroleum science. vol. 40. Elsevier, 2000. 515-535. [cited by applicant]
Grimme, Density functional theory with London dispersion corrections. Wiley Interdisciplinary Reviews: Computational Molecular Science 2011;1(2):211-28. [cited by applicant]
Hosseinnezhad et al., “Resistance mechanisms of biomodified binders against ultraviolet exposure,” ACS Sustainable Chemistry & Engineering, Feb. 5, 2020, 8(6):2390-2398. [cited by applicant]
Hosseinnezhad et al., Multiscale Evaluation of Moisture Susceptibility of Biomodified Bitumen. ACS Applied Bio Materials (2019) 2, 5779-5789. [cited by applicant]
Hosseinnezhad, S., et al. “Physiochemical characterization of synthetic bio-oils produced from bio-mass: a sustainable source for construction bio-adhesives.” RSC advances 5.92 (2015): 75519-75527. [cited by applicant]
Hosseinnezhad, Shahrzad, et al. “Differential effects of ultraviolet radiation and oxidative aging on bio-modified binders.” Fuel 251 (2019): 45-56. [cited by applicant]
Hung et al., “Preventing Assembly and Crystallization of Alkane Acids at the Silica-Bitumen Interface To Enhance Interfacial Resistance to Moisture Damage,” Industrial & Engineering Chemistry Research, vol. 58, No. 47, … [cited by applicant]
Hung, Albert M., and Elham H. Fini. “AFM study of asphalt binder “bee” structures: Origin, mechanical fracture, topological evolution, and experimental artifacts.” Rsc Advances 5.117 (2015): 96972-96982. [cited by applicant]
Hung, Albert M., et al. “Absorption spectroscopy to determine the extent and mechanisms of aging in bitumen and asphaltenes.” Fuel 242 (2019): 408-415. [cited by applicant]
Hung, Albert M., et al. “Effects of water exposure on bitumen surface microstructure.” Construction and Building Materials 135 (2017): 682-688. [cited by applicant]
Hung, Albert M., et al. “Evolution of morphological and nanomechanical properties of bitumen thin films as a result of compositional changes due to ultraviolet radiation.” ACS sustainable chemistry & engineering 7.21 (2… [cited by applicant]
Hung, Albert M., et al. “Intermolecular interactions of isolated bio-oil compounds and their effect on bitumen interfaces.” ACS Sustainable Chemistry & Engineering 5.9 (2017): 7920-7931. [cited by applicant]
Hung, Albert, and Elham H. Fini. “Surface morphology and chemical mapping of UV-aged thin films of bitumen.” ACS Sustainable Chemistry & Engineering 8.31 (2020): 11764-11771. [cited by applicant]
Karnati, S. R.; Oldham, D.; Fini, E. H.; Zhang, L., Surface functionalization of silica nanoparticles with swine manure-derived bio-binder to enhance bitumen performance in road pavement. Construction and Building Mater… [cited by applicant]
Khare, Peeyush, et al. “Asphalt-related emissions are a major missing nontraditional source of secondary organic aerosol precursors.” Science advances 6.36 (2020): eabb9785, pp. 1-14. [cited by applicant]
Kim, Yong-Rak, et al. “Experimental evaluation of anti-stripping additives in bituminous mixtures through multiple scale laboratory test results.” Construction and Building Materials 29 (2012): 386-393. [cited by applicant]
Li, Xiangyu, et al. “Full daytime sub-ambient radiative cooling in commercial-like paints with high figure of merit.” Cell Reports Physical Science 1.10 (2020). [cited by applicant]
Liu, Gang, et al. “α-Sulfur crystals as a visible-light-active photocatalyst.” Journal of the American Chemical Society 134.22 (2012): 9070-9073. [cited by applicant]
Makowska et al., The oxidation of bitumen witnessed in-situ by infrared spectroscopy. Materials and structures 2017;50(3):189. [cited by applicant]
Mousavi, M.; Oldham, D.; Fini, E. H. Using fundamental material properties to predict the moisture susceptibility of the asphalt binder: polarizability and a moisture-induced shear-thinning index. ACS Applied Bio Materi… [cited by applicant]
Mousavi, M.; Pahlavan, F.; Oldham, D.; Hosseinnezhad, S.; Fini, E. H. Multiscale Investigation of Oxidative Aging in Biomodified Asphalt Binder. J. Phys. Chem. C 2016, 120, 17224-17233. [cited by applicant]
O'Hara F, Blackmond DG, Baran PS. Radical-based regioselective C—H functionalization of electron deficient heteroarenes: scope, tunability, and predictability. Journal of the American Chemical Society 2013; 135(32):1212… [cited by applicant]
Oldham, Daniel, et al. “Investigating bitumen rejuvenation mechanisms using a coupled rheometry-morphology characterization approach.” Construction and Building Materials 159 (2018): 37-45. [cited by applicant]
Pahlavan, F.; Hung, A. M.; Zadshir, M.; Hosseinnezhad, S.; Fini, E. H. Alteration of π-Electron Distribution To Induce Deagglomeration in Oxidized Polar Aromatics and Asphaltenes in an Aged Asphalt Binder. ACS Sustainab… [cited by applicant]
Pahlavan, F.; Hung, A.; Fini, E. H., “Evolution of molecular packing and rheology in asphalt binder during rejuvenation,” Fuel 2018, 222, 457-464. [cited by applicant]
Pahlavan, F.; Mousavi, M.; Hung, A. M.; Fini, E. H., “Characterization of oxidized asphaltenes and the restorative effect of a bio-modifier,” Fuel 2018, 212, 593-604. [cited by applicant]
Pahlavan, Farideh, et al. “Investigating molecular interactions and surface morphology of wax-doped asphaltenes.” Physical Chemistry Chemical Physics 18.13 (2016): 8840-8854. [cited by applicant]
Pasandín, A. R., and I. Pérez. “The influence of the mineral filler on the adhesion between aggregates and bitumen.” International Journal of Adhesion and Adhesives 58 (2015): 53-58. [cited by applicant]
Perdew, J. P.; Burke, K.; Ernzerhof, M., “Generalized gradient approximation made simple,” Phys. Rev. Lett., Oct. 28, 1996, 77(18):3865-3868. [cited by applicant]
Petersen, J. C., “A Review of the Fundamentals of Asphalt Oxidation: Chemical, Physicochemical, Physical Property, and Durability Relationships,” Transportation Research Circular; Transportation Research Board, Oct. 200… [cited by applicant]
Petrossi et al., Reactions and technological properties of sulfur-treated asphalt. Industrial & Engineering Chemistry Product Research and Development 11, 214-219 (1972). [cited by applicant]
Sakib et al., A review of the evolution of technologies to use sulphur as a pavement construction material. International Journal of Pavement Engineering, (2021) 22(3):392-403. [cited by applicant]
Shen, Weiguo, et al. “Preparation of titanium dioxide nano particle modified photocatalytic self-cleaning concrete.” Journal of cleaner production 87 (2015): 762-765. [cited by applicant]
Smith et al., (2018). High sulfur content polymers: the effect of crosslinker structure on inverse vulcanization. Journal of Polymer Science Part A: Polymer Chemistry, 56(16), 1777-1781. [cited by applicant]
Steudel et al., Thermal Polymerization and Depolymerization Reactions of 10 Sulfur Allotropes Studied by HPLC and DSC [1]. Zeitschrift für anorganische und allgemeine Chemie 1984, 517 (10), 7-42. [cited by applicant]
Timm et al., Evaluation of Mixture Performance and Structural Capacity of Pavements Utilizing Shell Thiopave®: Phase II: Construction, Laboratory Evaluation and Full-Scale Testing of Thiopave® Test Sections—Final Report… [cited by applicant]
U.S. Department of the Interior U.S. Geological Survey, Mineral Commodity Summaries 2020, 204 pages. [cited by applicant]
Wu et al., Catalytic inverse vulcanization. Nature Communications 2019, 10 (1), 647, 9 pages. [cited by applicant]
Yan, Peiyao, et al. “Inverse vulcanized polymers with shape memory, enhanced mechanical properties, and vitrimer behavior.” Angewandte Chemie International Edition 59.32 (2020): 13371-13378. [cited by applicant]
Yu, J.-Y.; Feng, P.-C.; Zhang, H.-L.; Wu, S.-P. Effect of Organo-Montmorillonite on Aging Properties of Asphalt. Construct. Build. Mater. 2009, 23, 2636-2640. [cited by applicant]
Zadshir, Mehdi, et al. “Application of a biomodifier as fog sealants to delay ultraviolet aging of bituminous materials.” Journal of Materials in Civil Engineering 30.12 (2018): 04018310. [cited by applicant]
Zeng, Wenbo, et al. “Research on Ultra Violet (UV) aging depth of asphalts.” Construction and Building Materials 160 (2018): 620-627. [cited by applicant]
Zhang et al., Inverse vulcanization of elemental sulfur and styrene for polymeric cathodes in Li—S batteries. Journal of Polymer Science Part A: Polymer Chemistry 55, 107-116 (2017). [cited by applicant]
Zhang et al., Nucleophilic activation of elemental sulfur for inverse vulcanization and dynamic covalent polymerizations. Journal of Polymer Science Part A: Polymer Chemistry 2019, 57 (1), 7-12. [cited by applicant]
Zhang et al., “Recent advances in the polymerization of elemental sulphur, inverse vulcanization and methods to obtain functional Chalcogenide Hybrid Inorganic/Organic Polymers (CHIPS),” Polymer Chemistry, 2019, 10(30):… [cited by applicant]