IP Library › Granted Patent US 12,416,064
Granted Patent B2
US 12,416,064 · App. 17/006,776 · Granted Sep 16, 2025

Systems and methods for selective recovery of metals from ion exchange resins

Inventors: Laura Katherine Sinclair (Boston, MA); Robert Vincent Fox (Idaho Falls, ID); John M. Moses (Milton, MA); Jessica Lee Sweeney (Dedham, MA); Mary Ellen Case (Idaho Falls, ID); Justin Ernesto Gonzalez (Boston, MA)
Assignees: CF Technologies, Inc.; Battelle Energy Alliance, LLC
C22B3/42B01D15/203B01D15/362B01D15/426B01J39/04B01J39/20B01J47/02B01J49/06B01J49/53C22B59/00
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Quick Facts
Patent No.
US 12,416,064
App. No.
17/006,776
Granted
Sep 16, 2025
Kind
B2
Abstract

Systems and methods for selectively recovering a target metal from an ion exchange resin are generally described. In certain embodiments, such methods and systems can be employed for metal purification and enrichment of target metal species from mixtures containing contaminating or non-target metals. In some embodiments, ion exchange is accomplished in the presence of one or more species that facilitate the recovery of a metal from a composition further comprising one or more other metals. The recovered metal-containing composition may contain the recovered metal at relatively high purity and/or in relatively large amounts. In some embodiments, the conditions present during ion exchange are varied in a manner that facilitates the enrichment of a metal from an initial (e.g. sample) composition further comprising one or more other metals to result in a product that contains the enriched metal at relatively high purity and/or in relatively large amounts.

Claims (37)

1. A method of selectively recovering a first metal from an ion exchange resin, comprising:

contacting a non-polar fluid and an extractant with the ion exchange resin, the first metal, and a second metal, wherein at least one of the first metal and the second metal are bound to the ion exchange resin, wherein the ion exchange resin comprises a plurality of functional groups having a proton dissociation constant of greater than or equal to 10 −5 and less than or equal to 10 4 ; and

selectively eluting the first metal from the ion exchange resin into the non-polar fluid such that a ratio of the first metal to the second metal in the non-polar fluid is greater than a ratio of the first metal to the second metal bound to the ion exchange resin,

wherein the extractant comprises a phosphoric acid, a phosphoric acid ester that serves as a source of a proton and/or serves as a source of an anion, a phosphonic acid, a phosphinic acid, a monothiophosphinic acid, and/or a dithiophosphinic acid, and

wherein the ion exchange resin is a macroporous resin that comprises rigid pores.

2. The method of claim 1 , wherein the contacting step comprises introducing the non-polar fluid and the extractant into a column containing the ion exchange resin, the first metal, and the second metal; wherein the non-polar fluid and the extractant are made to flow through the column; and wherein the first metal is selectively eluted from the ion exchange resin such that a ratio of the first metal to the second metal in the non-polar fluid exiting the column is greater than a ratio of the first metal to the second metal in the column.

3. The method of claim 1 , wherein at least one of the first metal and the second metal is a rare earth metal.

4. The method of claim 1 , wherein at least one of the first metal and the second metal is a lanthanide.

5. The method of claim 1 , wherein at least one of the first metal and the second metal is in an ionic form.

6. The method of claim 1 , wherein at least one of the first metal and the second metal is radioactive.

7. The method of claim 1 , wherein at least one of the first metal and the second metal is 177 Lu.

8. The method of claim 1 , wherein the non-polar fluid is a supercritical fluid.

9. The method of claim 1 , wherein the non-polar fluid comprises CO 2 .

10. The method of claim 1 , wherein the non-polar fluid comprises one or more organic solvents.

11. The method of claim 1 , wherein the non-polar fluid comprises one or more alkanes.

12. The method of claim 1 , wherein the plurality of functional groups comprises sulfonate functional groups, styrene sulfonate functional groups, carboxylate functional groups, methyl sulfonate functional groups, phosphonate functional groups, phosphinate functional groups, iminodiacetate functional groups, methyl phosphonate functional groups, aminophosphonate functional groups, and/or thiourea functional groups.

13. The method of claim 1 , wherein the ion exchange resin comprises styrene divinylbenzene, polyvinyl acrylamide, vinyl acrylamide, and/or a methacrylate polymer.

14. The method of claim 1 , wherein the phosphoric acid ester comprises bis(2-ethylhexyl) phosphate.

15. The method of claim 1 , wherein the phosphonic acid comprises 2-ethylhexylphosphonic acid mono-2-ethylhexyl ester.

16. The method of claim 1 , wherein contacting the non-polar fluid and the extractant with the ion exchange resin comprises introducing the non-polar fluid and the extractant into a column comprising the ion exchange resin, the first metal, and the second metal, and wherein an initial concentration of the extractant in the non-polar fluid during introduction of the non-polar fluid to the column is greater than or equal to 50 mmol/L and less than or equal to 3000 mmol/L.

17. The method of claim 1 , wherein a column contains the ion exchange resin, the first metal, and the second metal, and wherein the non-polar fluid experiences a superficial velocity in the column of greater than or equal to 0.1 cm/min and less than or equal to 300 cm/min.

18. The method of claim 1 , wherein contacting the non-polar fluid and the extractant with the ion exchange resin comprises introducing the non-polar fluid and the extractant into a column containing the ion exchange resin, the first metal, and the second metal, and wherein a concentration of the extractant in the non-polar fluid being introduced is varied with time.

19. The method of claim 1 , wherein at least one of the first metal and the second metal is 149 Sm, 148 Sm, 150 Sm, or 153 Sm.

20. The method of claim 1 , wherein at least one of the first metal and the second metal is 161 Ho or 166 Ho.

21. The method of claim 1 , wherein at least one of the first metal and the second metal is 161 Tb or 149 Tb.

22. The method of claim 1 , wherein the plurality of functional groups comprises functional groups initially bound to displaceable ions that are replaced in use by the first metal or the second metal.

23. The method of claim 22 , wherein the displaceable ions comprise protons, sodium ions, potassium ions, and/or ammonium ions.

24. A method of selectively recovering a first metal from an ion exchange resin, comprising:

contacting a non-polar fluid and an extractant with the ion exchange resin, the first metal, and a second metal, wherein at least one of the first metal and the second metal are bound to the ion exchange resin, wherein the ion exchange resin comprises a plurality of functional groups having a proton dissociation constant of greater than or equal to 10 −5 and less than or equal to 10 4 ; and

selectively eluting the first metal from the ion exchange resin into the non-polar fluid such that a ratio of the first metal to the second metal in the non-polar fluid is greater than a ratio of the first metal to the second metal bound to the ion exchange resin,

wherein the extractant comprises a phosphoric acid, a phosphoric acid ester that serves as a source of a proton and/or serves as a source of an anion, a phosphonic acid, a phosphinic acid, a monothiophosphinic acid, and/or a dithiophosphinic acid, and

wherein the ion exchange resin is a macroporous resin that comprises pores that resist solvent swelling.

25. A method of selectively recovering a first metal from an ion exchange resin, comprising:

contacting a non-polar fluid and an extractant with the ion exchange resin, the first metal, and a second metal, wherein at least one of the first metal and the second metal are bound to the ion exchange resin, wherein the ion exchange resin comprises a plurality of functional groups having a proton dissociation constant of greater than or equal to 10 −5 and less than or equal to 10 4 ; and

selectively eluting the first metal from the ion exchange resin into the non-polar fluid such that a ratio of the first metal to the second metal in the non-polar fluid is greater than a ratio of the first metal to the second metal bound to the ion exchange resin,

wherein the extractant comprises a phosphoric acid, a phosphoric acid ester that serves as a source of a proton and/or serves as a source of an anion, a phosphonic acid, a phosphinic acid, a monothiophosphinic acid, and/or a dithiophosphinic acid, and

wherein the ion exchange resin comprises a solid phase having rigid, minimally-swelling macropores.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2021
From: SINCLAIR, LAURA KATHERINE; MOSES, JOHN M.; SWEENEY, JESSICA LEE; GONZALEZ, JUSTIN ERNESTO
To: CF TECHNOLOGIES, INC.
Reel/Frame 055246/0418 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 12, 2021
From: FOX, ROBERT VINCENT; CASE, MARY ELLEN
To: BATTELLE ENERGY ALLIANCE, LLC
Reel/Frame 055246/0462 →
CONFIRMATORY LICENSE Recorded Jan 15, 2021
From: BATTELLE ENERGY ALLIANCE/IDAHO NAT'L LAB
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 054931/0681 →
Continuity (2)
Provisional Application 62922800 · Aug 29, 2019
Related Publication 20210062296A1 · Mar 4, 2021
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