IP Library Granted Patent US 12,416,601
Granted Patent B2
US 12,416,601 · App. 17/483,657 · Granted Sep 16, 2025

Gas sensor

Inventors: Takayuki Sekiya (Nissin, JP); Yusuke Watanabe (Nagoya, JP)
Assignee: NGK INSULATORS, LTD.
G01N27/41G01N27/301G01N27/4071G01N27/4075G01N33/0037
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Quick Facts
Patent No.
US 12,416,601
App. No.
17/483,657
Granted
Sep 16, 2025
Kind
B2
Abstract

A gas sensor detects a specific gas concentration in a measurement-object gas and includes an element body and one or more pump cells. The element body includes an oxygen-ion-conductive solid electrolyte layer and is provided with a measurement-object gas flow section therein. The measurement-object gas flow section receives a measurement-object gas and allows the measurement-object gas to flow therethrough. The one or more pump cells each have an inner electrode and an outer pump electrode and pump out oxygen from around the inner electrode to around the outer pump electrode. The inner electrode is disposed in the measurement-object gas flow section and contains a catalytically-active noble metal. At least one pump cell of the one or more pump cells pumps out the oxygen by applying a repeatedly on-off controlled pump current between a measurement electrode and the outer pump electrode.

Claims (24)

1. A gas sensor that detects a specific gas concentration in a measurement-object gas, the gas sensor comprising:

an element body including an oxygen-ion-conductive solid electrolyte layer and provided with a measurement-object gas flow section therein, the measurement-object gas flow section receiving the measurement-object gas and allowing the measurement-object gas to flow therethrough;

a main pump cell having an inner main pump electrode and an outer main pump electrode, the inner main pump electrode being disposed in a first internal cavity in the measurement-object gas flow section and containing a catalytically-active noble metal, the outer main pump electrode being disposed in an area to be exposed to the measurement-object gas at an outer side of the element body, the main pump cell pumping out oxygen from the first internal cavity,

an auxiliary pump cell having an inner auxiliary pump electrode and an outer auxiliary pump electrode, the inner auxiliary pump electrode being disposed in a second internal cavity provided downstream of the first internal cavity in the measurement-object gas flow section and containing a catalytically-active noble metal, the outer auxiliary pump electrode being disposed in an area to be exposed to the measurement-object gas at an outer side of the element body, the auxiliary pump cell pumping out oxygen from the second internal cavity,

a measurement pump cell having an inner measurement electrode and an outer measurement electrode, the inner measurement electrode being disposed in a measurement chamber provided downstream of the second internal cavity in the measurement-object gas flow section and containing a catalytically-active noble metal, the outer measurement electrode being disposed in an area to be exposed to the measurement-object gas at an outer side of the element body, the measurement pump cell pumping out oxygen produced in the measurement chamber from the specific gas,

a CPU coupled to a memory storing instructions that when executed by the CPU configure the CPU to:

pump out oxygen from the measurement chamber by applying a measurement pump current repeatedly as an on-off controlled pump current between the inner measurement electrode and the outer measurement electrode; and

a reference electrode that is disposed inside the element body and that receives a reference gas serving as a reference for detection of the specific gas concentration;

wherein the CPU is configured to:

detect a measurement voltage between the reference electrode and the inner measurement electrode,

control the measurement pump current based on the measurement voltage during a second period among a first period and the second period so as to set an oxygen concentration in the measurement chamber to a predetermined low concentration, the first period being a period in which a change has occurred in the measurement voltage due to the measurement pump current being in an on mode, and the second period being a period in which the change in the measurement voltage has receded as compared with the first period due to the measurement pump current being in an off mode; and

detect the specific gas concentration in the measurement-object gas based on the measurement pump current.

2. A gas sensor that detects a specific gas concentration in a measurement-object gas, the gas sensor comprising:

an element body including an oxygen-ion-conductive solid electrolyte layer and provided with a measurement-object gas flow section therein, the measurement-object gas flow section receiving the measurement-object gas and allowing the measurement-object gas to flow therethrough;

a main pump cell having an inner main pump electrode and an outer main pump electrode, the inner main pump electrode being disposed in a first internal cavity in the measurement-object gas flow section and containing a catalytically-active noble metal, the outer main pump electrode being disposed in an area to be exposed to the measurement-object gas at an outer side of the element body, the main pump cell pumping out oxygen from the first internal cavity,

an auxiliary pump cell having an inner auxiliary pump electrode and an outer auxiliary pump electrode, the inner auxiliary pump electrode being disposed in a second internal cavity provided downstream of the first internal cavity in the measurement-object gas flow section and containing a catalytically-active noble metal, the outer auxiliary pump electrode being disposed in an area to be exposed to the measurement-object gas at an outer side of the element body, the auxiliary pump cell pumping out oxygen from the second internal cavity,

a measurement pump cell having an inner measurement electrode and an outer measurement electrode, the inner measurement electrode being disposed in a measurement chamber provided downstream of the second internal cavity in the measurement-object gas flow section and containing a catalytically-active noble metal, the outer measurement electrode being disposed in an area to be exposed to the measurement-object gas at an outer side of the element body, the measurement pump cell pumping out oxygen produced in the measurement chamber from the specific gas,

a CPU coupled to a memory storing instructions that when executed by the CPU configure the CPU to:

pump out oxygen from the measurement chamber by applying a measurement pump current repeatedly as an on-off controlled pump current between the inner measurement electrode and the outer measurement electrode wherein a first period and a second period occur as a result of the on-off controlled pump current, the first period being a period in which a change has occurred in a measurement voltage due to the measurement pump current being in an on mode, and the second period being a period in which the change in the measurement voltage has receded as compared with the first period due to the measurement pump current being in an off mode; and

a reference electrode that is disposed inside the element body and that receives a reference gas serving as a reference for detection of the specific gas concentration;

wherein the CPU is configured to:

detect the measurement voltage between the reference electrode and the inner measurement electrode;

control the measurement pump current so as to set an average value of the measurement pump current to a predetermined target value; and

detect the specific gas concentration in the measurement-object gas based on the measurement voltage during only the second period.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2021
From: SEKIYA, TAKAYUKI; WATANABE, YUSUKE
To: NGK INSULATORS, LTD.
Reel/Frame 057584/0069 →
Priority Claims (1)
JP 2019-064322 · Mar 28, 2019 · national
Continuity (2)
Continuation PCTJP2020013415 · Mar 25, 2020
Related Publication 20220011261A1 · Jan 13, 2022
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