IP Library › Granted Patent US 12,417,527
Granted Patent B2
US 12,417,527 · App. 18/183,629 · Granted Sep 16, 2025

Apparatus, method, and program product for determining a flaring efficiency estimate based on captured image data, a simulation model, and operations data

Inventors: Shahrul Azman Bin Zainal Abidin (Kuala Lumpur, MY); Madhukar Madhavamurthy Gundappa (Bangalore, IN); Ramesh Murugan Natarajan (Bangalore, IN)
Assignee: HONEYWELL INTERNATIONAL INC.
G06T7/0004G06T7/50G06T7/70G06T7/90G06V10/70F23G7/085F23N2223/40F23N2229/20G06T2207/20081G06T2207/30108G06V2201/06
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Quick Facts
Patent No.
US 12,417,527
App. No.
18/183,629
Granted
Sep 16, 2025
Kind
B2
Abstract

Systems, apparatuses, methods, and computer program products for determining flaring efficiency based on captured image data and operations data are provided herein. For example, a computer-implemented method for determining flaring efficiency may include receiving operations data representing operations of a plant. The computer-implemented method may include generating a simulation model of the plant based at least in part on the operations data. The computer-implemented method may include applying the simulation model of the plant to determine a first flaring efficiency estimate. The computer-implemented method may include receiving captured image data of a flare flame associated with the plant. The computer-implemented method may include analyzing the captured image data to determine a second flaring efficiency estimate. The computer-implemented method may include generating a flaring efficiency estimate based on at least one of the first flaring efficiency estimate and the second flaring efficiency estimate.

Claims (40)

1. A computer-implemented method for determining a flaring efficiency estimate, the computer-implemented method comprising:

receiving operations data representing operations of a plant;

generating a simulation model of the plant based at least in part on the operations data;

applying the simulation model of the plant to determine a first flaring efficiency estimate;

receiving captured image data of a flare flame associated with the plant;

analyzing the captured image data to determine a second flaring efficiency estimate; and

determining the flaring efficiency estimate based on at least one of the first flaring efficiency estimate and the second flaring efficiency estimate.

2. The computer-implemented method of claim 1 , wherein the operations data comprises one or more of plant component identifiers, plant production capacity data, plant efficiency data, plant process data, flow rate data, temperature data, pressure data, volume data, venting data, oxygen input data, density data, material composition data, and weather data.

3. The computer-implemented method of claim 1 , wherein the operations data representing operations of the plant is received in real-time.

4. The computer-implemented method of claim 1 , wherein the simulation model comprises one or more well components, fracking components, heater components, pump components, storage tank components, flash venting components, compressor components, cooler components, sensor components, and flare components.

5. The computer-implemented method of claim 1 , wherein the flaring efficiency estimate is an average of the first flaring efficiency estimate and the second flaring efficiency estimate.

6. The computer-implemented method of claim 1 , wherein the flaring efficiency estimate is equal to the first flaring efficiency estimate.

7. The computer-implemented method of claim 6 , wherein the flaring efficiency estimate is equal to the first flaring efficiency estimate when the operations data indicates that the second flaring efficiency estimate is inaccurate.

8. The computer-implemented method of claim 1 , wherein analyzing the captured image data comprises:

applying an image recognition model to analyze the captured image data to determine one or more of a flame tilt, a flame color, and a flame shape.

9. The computer-implemented method of claim 8 , wherein the second flaring efficiency estimate is determined based at least in part on one or more of the flame tilt, the flame color, and the flame shape.

10. The computer-implemented method of claim 8 , wherein the image recognition model is a machine learning model trained on a historical captured image dataset and a historical operations data dataset.

11. An apparatus for determining a flaring efficiency estimate, the apparatus comprising at least one processor and at least one memory coupled to the at least one processor, wherein the at least one processor is configured to:

receive operations data representing operations of a plant;

generate a simulation model of the plant based at least in part on the operations data;

apply the simulation model of the plant to determine a first flaring efficiency estimate;

receive captured image data of a flare flame associated with the plant;

analyze the captured image data to determine a second flaring efficiency estimate; and

determine the flaring efficiency estimate based on at least one of the first flaring efficiency estimate and the second flaring efficiency estimate.

12. The apparatus of claim 11 , wherein the operations data comprises one or more of plant component identifiers, plant production capacity data, plant efficiency data, plant process data, flow rate data, temperature data, pressure data, volume data, venting data, oxygen input data, density data, material composition data, and weather data.

13. The apparatus of claim 11 , wherein the simulation model comprises one or more well components, fracking components, heater components, pump components, storage tank components, flash venting components, compressor components, cooler components, sensor components, and flare components.

14. The apparatus of claim 11 , wherein the flaring efficiency estimate is an average of the first flaring efficiency estimate and the second flaring efficiency estimate.

15. The apparatus of claim 11 , wherein the flaring efficiency estimate is equal to the first flaring efficiency estimate.

16. The apparatus of claim 15 , wherein the flaring efficiency estimate is equal to the first flaring efficiency estimate when the operations data indicates that the second flaring efficiency estimate is inaccurate.

17. The apparatus of claim 11 , wherein analyzing the captured image data comprises the at least one processor being configured to:

apply an image recognition model to analyze the captured image data to determine one or more of a flame tilt, a flame color, and a flame shape.

18. The apparatus of claim 17 , wherein the second flaring efficiency estimate is determined based at least in part on one or more of the flame tilt, the flame color, and the flame shape.

19. The apparatus of claim 17 , wherein the image recognition model is a machine learning model trained on a historical captured image dataset and a historical operations data dataset.

20. A non-transitory computer-readable storage medium for determining a flaring efficiency estimate comprising computer program code for execution by one or more processors of a device, the computer program code configured to, when executed by the one or more processors, cause the device to:

receive operations data representing operations of a plant;

generate a simulation model of the plant based at least in part on the operations data;

apply the simulation model of the plant to determine a first flaring efficiency estimate;

receive captured image data of a flare flame associated with the plant;

analyze the captured image data to determine a second flaring efficiency estimate; and

determine the flaring efficiency estimate based on at least one of the first flaring efficiency estimate and the second flaring efficiency estimate.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 14, 2023
From: ABIDIN, SHAHRUL AZMAN BIN ZAINAL; GUNDAPPA, MADHUKAR MADHAVAMURTHY; NATARAJAN, RAMESH MURUGAN
To: HONEYWELL INTERNATIONAL INC.
Reel/Frame 062979/0288 →
Priority Claims (1)
IN 202211073866 · Dec 20, 2022 · national
Continuity (1)
Related Publication 20240202902A1 · Jun 20, 2024
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