IP Library Granted Patent US 12,417,645
Granted Patent B2
US 12,417,645 · App. 17/707,804 · Granted Sep 16, 2025

Multiple image segmentation and/or multiple dynamic spectral acquisition for material and mineral classification

Inventors: Darius Kocár (Portland, OR); Michael James Owen (Brisbane, AU)
Assignee: FEI Company
G06V20/693G01N23/203G01N23/2206G01N23/223G06V10/143G06V10/267G06V20/695G06V20/698
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Quick Facts
Patent No.
US 12,417,645
App. No.
17/707,804
Granted
Sep 16, 2025
Kind
B2
Abstract

The invention relates to method and system configured for material analysis and mineralogy. At least one image based on first emission from a sample is provided. First spectra of the sample based on second emissions from the second scan locations of the image are provided. A confidence score is calculated for every first spectrum, and second scan location(s) with confidence score(s) below a threshold value are selected. Second emissions from the selected second scan location(s) are acquired to provide new image and determine new second scan locations within the respective new image.

Claims (32)

1. A system configured for material analysis and mineralogy, comprising a scanning microscope system, the scanning microscope system comprising a first detector and a second detector, and further comprising a data-processing system, the data-processing system comprising a data-storage component, and a first spectral analysis component;

wherein the data-storage component is configured for providing at least one or a plurality of images of a sample or sections thereof based on first emissions detected by the first detector within a first dwell period from a plurality of first scan locations;

wherein the second detector is configured for detecting second emissions for a second dwell period from at least one or a plurality of second scan locations of at least one region of the at least one image, each second scan location relating to a part of the corresponding region;

wherein the data-storage component is configured for providing at least one or a plurality of first spectra, wherein each first spectrum is based on the second emissions detected at each of the second scan location(s) of the at least one region;

wherein the first spectral analysis component is configured for calculating a confidence score for every first spectrum and selecting the second scan location(s) relating to the first spectrum (-a) with confidence score(s) below a threshold value;

wherein the second detector is configured for detecting second emissions for a third dwell period from at least one of the selected second scan location(s); and

wherein the data-processing system is configured for determining the third dwell period for the at least one of the selected second scan location(s) based on the calculated confidence score of the respective first spectrum.

2. The system according to claim 1 , wherein the data-processing system comprises a first segmentation component, wherein the first segmentation component is configured for determining the second scan location(s) of the region(s) of the at least one image, wherein a region corresponds to a particle in the sample, wherein a part in a region corresponds to a mineral grain in the respective particle.

3. The system according claim 1 , wherein the scanning microscope system is configured for generating the first emissions and the second emissions, wherein the first emissions comprise emissions of particles (e.g. backscattered electrons), wherein the second emissions comprise emissions of photons (e.g. X-ray photons).

4. The system according to claim 1 , wherein the data-storage component is configured for providing at least one or a plurality of new image(s) delimiting part(s) relating to the selected second scan location(s) and determining new second scan locations within the respective new image(s) through modified contrast and brightness values thereof with respect to the at least one image.

5. The system according to claim 4 , wherein the data-processing system is configured for generating the at least one image and the new image(s) based on the first emissions detected at each first scan location, and/or the at least one image corresponds to a backscattered electron image and/or the new image(s) correspond to backscattered electron image(s).

6. The system according to claim 4 , wherein the data-processing system is configured for revealing and/or detecting at least two or a plurality of new parts within at least one of the new images by means of the adjusted contrast and brightness values of the respective new image, wherein the new parts correspond to mineral grains comprising the same or a similar intensity on the at least one image, (i.e. indistinguishable mineral grains).

7. The system according to claim 6 , wherein the second detector, is configured for detecting the second emissions from the new second scan locations of the new parts for the duration time of another third dwell period.

8. The system according to claim 1 , wherein the data-processing system, is configured for generating the first spectrum (-a) based on the second emissions detected at each of the second scan location(s) of the region(s), wherein each first spectrum corresponds to an X-ray spectrum.

9. The system according to claim 1 , wherein the data-processing system, is configured for generating at least one or a plurality of second spectra, wherein each second spectrum comprises the total number of photons (e.g. X-ray photons) detected during the second and the third dwell period at the corresponding selected second scan location.

10. The system according to claim 9 , wherein the data-processing system is configured for calculating at least two or a plurality of new confidence scores for every second spectrum, wherein the highest new confidence scores of at least some of the second spectra correspond to a high confidence score (above or equal to the threshold value).

11. A method for determining the properties of a sample or sections thereof, comprising:

providing at least one or a plurality of images of the sample or sections thereof based on first emissions detected within a first dwell period from a plurality of first scan locations;

performing a first detection step, comprising detecting second emissions for a second dwell period from at least one or a plurality of second scan locations of at least one region of the at least one image, each second scan location relating to a part of the corresponding region;

performing a first spectrum providing step, comprising providing at least one or a plurality of first spectra, wherein each first spectrum is based on the second emissions detected at each of the second scan location(s) of the at least one region;

performing a first spectral analysis step, comprising calculating a confidence score for every first spectrum and selecting the second scan location(s) relating to the first spectrum (-a) with confidence score(s) below a threshold value;

determining a third dwell period for at least one of the selected second scan location(s) based on the calculated confidence score of the respective first spectrum,

performing a classification step, comprising detecting the second emissions for the third dwell period from the at least one of the selected second scan location(s).

12. The method according to claim 11 , wherein the method further comprises a first segmentation step, wherein the first segmentation step comprises determining the second scan location(s) of the region(s) of the at least one image, wherein a region corresponds to a particle in the sample ( 108 ), wherein a part in a region corresponds to a mineral grain in the respective particle.

13. The method according to claim 11 , further comprising providing at least one or a plurality of new image(s) delimiting part(s) relating to the selected second scan location(s) and determining new second scan locations within the corresponding new image(s) through modified contrast and brightness values thereof with respect to the at least one image.

14. The method according to claim 13 , wherein the method comprises generating the at least one image and the new image(s) based on the first emissions detected at each first scan location, and/or the at least one image corresponds to a backscattered electron image and/or the new image(s) correspond to backscattered electron image(s).

15. The method according to claim 13 , wherein the classification step comprises a two-pass classification step, wherein the two-pass classification step comprises revealing and/or detecting at least two or a plurality of new parts within at least one of the new images by means of the adjusted contrast and brightness values of the respective new image, wherein the new parts correspond to mineral grains comprising the same or a similar intensity on the at least one image, (i.e. indistinguishable mineral grains).

16. The method according to claim 15 , wherein the two-pass classification step comprises detecting the second emissions from the new second scan locations of the new parts for the duration time of another third dwell period.

17. The method according to claim 11 , wherein the method comprises generating the first spectrum (-a) based on the second emissions detected at each of the second scan location(s) of the region(s), wherein each first spectrum corresponds to an X-ray spectrum.

18. The method according to claim 11 , wherein the confidence score(s) below the threshold value correspond to low confidence score(s), wherein a low confidence score corresponds to a partial identification of the chemical composition of the respective mineral grain based on the corresponding first spectrum, wherein a mineral grain of low confidence score comprises a similar chemical composition with at least another mineral grain.

19. The method according to claim 11 , wherein the classification step comprises a one-pass classification step, wherein the one-pass classification step comprises generating at least one or a plurality of second spectra, wherein each second spectrum comprises the total number of photons (e.g. X-ray photons) detected during the second and the third dwell period at the corresponding selected second scan location.

20. The method according to claim 19 , wherein the one-pass classification step comprises calculating at least two or a plurality of new confidence scores for every second spectrum, wherein the highest new confidence scores of at least some of the second spectra correspond to a high confidence score (above or equal to the threshold value).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 5, 2025
From: KOCAR, DARIUS; OWEN, MICHAEL JAMES
To: FEI COMPANY
Reel/Frame 071026/0632 →
Priority Claims (1)
EP 21166396 · Mar 31, 2021 · regional
Continuity (1)
Related Publication 20220319206A1 · Oct 6, 2022
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