IP Library Granted Patent US 12,418,128
Granted Patent B2
US 12,418,128 · App. 18/222,152 · Granted Sep 16, 2025

Power connector with increased plugging force and improved heat dissipation performance

Inventors: Jianming Zhang (Dongguan, CN); Xiaogang Liu (Dongguan, CN); Rongzhe Guo (Dongguan, CN)
Assignee: DONGGUAN XUNTAO ELECTRONIC CO., LTD
H01R13/2464H01R12/7088H01R12/721H01R12/724H01R12/727H01R13/516
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Quick Facts
Patent No.
US 12,418,128
App. No.
18/222,152
Granted
Sep 16, 2025
Kind
B2
Abstract

A power connector includes an insulating body and a power terminal module. The power terminal module includes a first power terminal and a second power terminal. The first power terminal includes a first elastic arm, a second elastic arm, a first abutting arm and a second abutting arm. The second power terminal includes a third elastic arm, a fourth elastic arm and a space between the third elastic arm and the fourth elastic arm. The first elastic arm and the second elastic arm extend into the space. The first abutting arm abuts against the third elastic arm. The second abutting arm abuts against the fourth elastic arm. As a result, the power connector has greater plugging force and better heat dissipation performance.

Claims (38)

1. A power connector, comprising:

an insulating body comprising a first mating surface and a first mating slot extending through the first mating surface; and

a power terminal module fixed to the insulating body, the power terminal module comprising a first power terminal and a second power terminal, the first power terminal comprising a first fixing portion and a plurality of elastic arms extending from the first fixing portion; the plurality of elastic arms of the first power terminal comprising a first elastic arm, a second elastic arm arranged side by side with the first elastic arm, a first abutting arm arranged side by side with the first elastic arm and away from the second elastic arm, and a second abutting arm arranged side by side with the second elastic arm and away from the first elastic arm; the first abutting arm, the first elastic arm, the second elastic arm and the second abutting arm being arranged at intervals along a first direction; the first elastic arm and the second elastic arm being located between the first abutting arm and the second abutting arm; the first elastic arm comprising a first mating portion protruding into the first mating slot; the second elastic arm comprising a second mating portion protruding into the first mating slot;

wherein the second power terminal comprises a second fixing portion and a plurality of elastic arms extending from the second fixing portion; the plurality of elastic arms of the second power terminal comprise a third elastic arm and a fourth elastic arm; the first fixing portion and the second fixing portion are arranged along a second direction perpendicular to the first direction; the third elastic arm and the fourth elastic arm are arranged at intervals along the first direction; the second power terminal further comprises a space between the third elastic arm and the fourth elastic arm along the first direction; the third elastic arm comprises a third mating portion protruding into the first mating slot; and the fourth elastic arm comprises a fourth mating portion protruding into the first mating slot; and

wherein the first elastic arm and the second elastic arm extend into the space; the first abutting arm abuts against the third elastic arm along the second direction; and the second abutting arm abuts against the fourth elastic arm along the second direction.

2. The power connector according to claim 1 , wherein the first mating portion comprises a first arc-shaped contact surface and a first recess opposite to the first arc-shaped contact surface; the second mating portion comprises a second arc-shaped contact surface and a second recess opposite to the second arc-shaped contact surface; the third mating portion comprises a third arc-shaped contact surface and a third recess opposite to the third arc-shaped contact surface; the fourth mating portion comprises a fourth arc-shaped contact surface and a fourth recess opposite to the fourth arc-shaped contact surface;

wherein a top of the first arc-shaped contact surface, a top of the second arc-shaped contact surface, a top of the third arc-shaped contact surface, and a top of the fourth arc-shaped contact surface are located in a same plane.

3. The power connector according to claim 2 , wherein the first abutting arm has a first free end, the second abutting arm has a second free end, the first free end extends into the third recess to abut against the third mating portion, and the second free end extends into the fourth recess to abut against the fourth mating portion.

4. The power connector according to claim 3 , wherein the first free end is bent toward the third mating portion; and the second free end is bent toward the fourth mating portion.

5. The power connector according to claim 3 , wherein along a third direction which is perpendicular to the first direction and the second direction, a length of the first abutting arm is smaller than a length of the third elastic arm, and a length of the second abutting arm is smaller than a length of the fourth elastic arm; and

wherein the first free end is provided with a first arc-shaped surface abutting against the third mating portion; and the second free end is provided with a second arc-shaped surface abutting against the fourth mating portion.

6. The power connector according to claim 1 , wherein a width of the first abutting arm along the first direction is smaller than a width of the first elastic arm along the first direction; the width of the first abutting arm along the first direction is smaller than a width of the second elastic arm along the first direction; and

wherein a width of the second abutting arm along the first direction is smaller than the width of the first elastic arm along the first direction; and the width of the second abutting arm along the first direction is smaller than the width of the second elastic arm along the first direction.

7. The power connector according to claim 1 , wherein the power terminal module comprises a third power terminal and a fourth power terminal, the third power terminal comprises a third fixing portion and a plurality of elastic arms extending from the third fixing portion, the elastic arms of the third power terminal and the elastic arms of the first power terminal are symmetrically arranged on two sides of the first mating slot; and

wherein the fourth power terminal comprises a fourth fixing portion and a plurality of elastic arms extending from the fourth fixing portion, the elastic arms of the fourth power terminal and the elastic arms of the second power terminal are symmetrically arranged on the two sides of the first mating slot.

8. The power connector according to claim 7 , further comprising an insulating block fixed on the first fixing portion, the second fixing portion, the third fixing portion and the fourth fixing portion; the insulating body comprises an installation space communicating with the first mating slot; and the insulating block is at least partially installed in the installation space.

9. The power connector according to claim 8 , wherein the first fixing portion, the second fixing portion, the third fixing portion and the fourth fixing portion are insert-molded with the insulating block.

10. The power connector according to claim 7 , wherein the first power terminal comprises a first mounting portion, the second power terminal comprises a second mounting portion, the third power terminal comprises a third mounting portion, and the fourth power terminal comprises a fourth mounting portion;

wherein the first mounting portion, the second mounting portion, the third mounting portion and the fourth mounting portion are configured to be mounted to a circuit board; and

wherein the first mounting portion, the second mounting portion, the third mounting portion and the fourth mounting portion are arranged at intervals along a third direction perpendicular to the first direction and the second direction.

11. The power connector according to claim 1 , wherein the insulating body comprises a plurality of partitions protruding into the first mating slot, the plurality of partitions divide the first mating slot into a plurality of sub-slots, and each of the sub-slots corresponds to one power terminal module.

12. The power connector according to claim 1 , wherein the insulating body comprises a second mating surface, a second mating slot extending through the second mating surface, and a plurality of installation slots communicating with the second mating slot; the power connector further comprises a plurality of conductive terminals fixed in the plurality of installation slots; and each conductive terminal comprises an elastic contact portion extending into the second mating slot.

13. The power connector according to claim 1 , wherein the insulating body comprises a first mounting surface opposite to the first mating surface, and a plurality of terminal assembly grooves extending through the first mounting surface and communicating with the first mating slot; the first fixing portion of the first power terminal and the second fixing portion of the second power terminal are assembled and fixed in corresponding terminal assembly grooves.

14. A power connector, comprising:

an insulating body comprising a first mating surface and a first mating slot extending through the first mating surface;

a first power terminal comprising a first fixing portion fixed to the insulating body and a plurality of elastic arms extending from the first fixing portion; the plurality of elastic arms of the first power terminal comprising a first elastic arm, a second elastic arm arranged side by side with the first elastic arm, a first abutting arm arranged side by side with the first elastic arm and away from the second elastic arm, and a second abutting arm arranged side by side with the second elastic arm and away from the first elastic arm; the first abutting arm, the first elastic arm, the second elastic arm and the second abutting arm being arranged at intervals along a first direction; the first elastic arm and the second elastic arm being located between the first abutting arm and the second abutting arm; the first elastic arm comprising a first mating portion protruding into the first mating slot; the second elastic arm comprising a second mating portion protruding into the first mating slot; and

a second power terminal comprising a second fixing portion fixed to the insulating body and a plurality of elastic arms extending from the second fixing portion; the plurality of elastic arms of the second power terminal comprising a third elastic arm and a fourth elastic arm; the first fixing portion and the second fixing portion being arranged along a second direction perpendicular to the first direction; the third elastic arm and the fourth elastic arm being arranged at intervals along the first direction; the second power terminal further comprising a space between the third elastic arm and the fourth elastic arm along the first direction; the third elastic arm comprising a third mating portion protruding into the first mating slot; and the fourth elastic arm comprising a fourth mating portion protruding into the first mating slot; and

wherein the first elastic arm and the second elastic arm extend into the space; the first abutting arm abuts against the third elastic arm along the second direction; and the second abutting arm abuts against the fourth elastic arm along the second direction.

15. The power connector according to claim 14 , wherein the first mating portion comprises a first arc-shaped contact surface and a first recess opposite to the first arc-shaped contact surface; the second mating portion comprises a second arc-shaped contact surface and a second recess opposite to the second arc-shaped contact surface; the third mating portion comprises a third arc-shaped contact surface and a third recess opposite to the third arc-shaped contact surface; the fourth mating portion comprises a fourth arc-shaped contact surface and a fourth recess opposite to the fourth arc-shaped contact surface;

wherein a top of the first arc-shaped contact surface, a top of the second arc-shaped contact surface, a top of the third arc-shaped contact surface, and a top of the fourth arc-shaped contact surface are located in a same plane.

16. The power connector according to claim 15 , wherein the first abutting arm has a first free end, the second abutting arm has a second free end, the first free end extends into the third recess to abut against the third mating portion, and the second free end extends into the fourth recess to abut against the fourth mating portion.

17. The power connector according to claim 16 , wherein the first free end is bent toward the third mating portion; and the second free end is bent toward the fourth mating portion.

18. The power connector according to claim 16 , wherein along a third direction which is perpendicular to the first direction and the second direction, a length of the first abutting arm is smaller than a length of the third elastic arm, and a length of the second abutting arm is smaller than a length of the fourth elastic arm; and

wherein the first free end is provided with a first arc-shaped surface abutting against the third mating portion; and the second free end is provided with a second arc-shaped surface abutting against the fourth mating portion.

19. The power connector according to claim 14 , wherein a width of the first abutting arm along the first direction is smaller than a width of the first elastic arm along the first direction; the width of the first abutting arm along the first direction is smaller than a width of the second elastic arm along the first direction; and

wherein a width of the second abutting arm along the first direction is smaller than the width of the first elastic arm along the first direction; and the width of the second abutting arm along the first direction is smaller than the width of the second elastic arm along the first direction.

20. The power connector according to claim 14 , further comprising a third power terminal and a fourth power terminal, the third power terminal comprising a third fixing portion and a plurality of elastic arms extending from the third fixing portion, the elastic arms of the third power terminal and the elastic arms of the first power terminal being symmetrically arranged on two sides of the first mating slot;

wherein the fourth power terminal comprises a fourth fixing portion and a plurality of elastic arms extending from the fourth fixing portion, the elastic arms of the fourth power terminal and the elastic arms of the second power terminal are symmetrically arranged on the two sides of the first mating slot.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2023
From: ZHANG, JIANMING; LIU, XIAOGANG; GUO, RONGZHE
To: DONGGUAN XUNTAO ELECTRONIC CO., LTD.
Reel/Frame 064283/0478 →
Priority Claims (1)
CN 202211503723.4 · Nov 29, 2022 · national
Continuity (1)
Related Publication 20240178600A1 · May 30, 2024
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