IP Library Granted Patent US 12,428,941
Granted Patent B2
US 12,428,941 · App. 18/437,870 · Granted Sep 30, 2025

Closed loop hydrogen production and storage

Inventors: Harun Ates (Katy, TX); Sampath K. Bommareddy (Sugar Land, TX); Sehmus Ozden (Houston, TX)
Assignee: SAUDI ARABIAN OIL COMPANY
E21B43/164B65G5/00E21B41/0064E21B43/40
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Quick Facts
Patent No.
US 12,428,941
App. No.
18/437,870
Granted
Sep 30, 2025
Kind
B2
Abstract

A method includes extracting natural gas from a subsurface formation including a conventional gas reservoir via a first wellbore penetrating the subsurface formation, processing the natural gas in a surface processing facility and thereby generating hydrogen and a carbon dioxide (CO 2 ) brine, injecting at least a portion of the hydrogen into the subsurface formation via a second wellbore penetrating the subsurface formation for hydrogen storage, and injecting the CO 2 brine into a saline aquifer forming part of the subsurface formation via a third wellbore penetrating the subsurface formation.

Claims (41)

1. A method, comprising:

extracting natural gas from a subsurface formation including a conventional gas reservoir via a first wellbore penetrating the subsurface formation;

processing the natural gas in a surface processing facility and thereby generating hydrogen and a carbon dioxide (CO 2 ) brine;

injecting at least a portion of the hydrogen into the subsurface formation via a second wellbore penetrating the subsurface formation for hydrogen storage;

maintaining reservoir pressure of the hydrogen injected into the subsurface formation via the natural gas operating as a cushion gas against the hydrogen; and

injecting the CO 2 brine into a saline aquifer forming part of the subsurface formation via a third wellbore penetrating the subsurface formation.

2. The method of claim 1 , wherein processing the natural gas comprises:

generating CO 2 from a methane reforming process; and

mixing the CO 2 with produced water to produce the CO 2 brine.

3. The method of claim 2 , wherein the methane reforming process is selected from the group consisting of steam methane reforming (SMR), autothermal reforming (ATR), dry reforming (DRM), partial oxidation (POX), pyrolysis, H 2 S Methane reforming, and any combination thereof.

4. The method of claim 2 , wherein generating the CO 2 from the methane reforming process is preceded by extracting hydrogen sulfide and carbon dioxide from the natural gas in a gas processing treatment.

5. The method of claim 4 , further comprising subjecting the natural gas to amine gas treating.

6. The method of claim 1 , wherein extracting the natural gas from the subsurface formation via the first wellbore is preceded by extracting natural gas from the subsurface formation via the second wellbore until a reservoir pressure at the second wellbore descends below a predetermined reservoir pressure.

7. The method of claim 1 , wherein extracting the natural gas from the subsurface formation via the first wellbore is preceded by:

extracting natural gas from the subsurface formation via the second wellbore; and

depleting a reservoir pressure of the subsurface formation via the second wellbore.

8. The method of claim 1 , further comprising enhancing reservoir pressure of the natural gas in the subsurface formation with the CO 2 brine.

9. The method of claim 8 , further comprising extracting the hydrogen from the subsurface formation using the reservoir pressure maintained by the cushion gas.

10. The method of claim 1 , wherein injecting the at least a portion of the hydrogen into the subsurface formation via the second wellbore further comprises:

conveying the hydrogen through a hydrogen separation membrane system arranged within the second wellbore; and

capturing and separating contaminants from the hydrogen with the hydrogen separation membrane system.

11. A closed-loop hydrogen production system, comprising:

a first wellbore penetrating a depleting subsurface formation for extracting natural gas from a conventional natural gas reservoir;

a surface processing facility in fluid communication with the first wellbore to receive and process the natural gas and thereby generate hydrogen (H 2 ) and a carbon dioxide (CO 2 ) brine;

a second wellbore penetrating the subsurface formation for injecting at least a portion of the hydrogen into the subsurface formation for storage, wherein reservoir pressure is maintained during injection of the hydrogen via the natural gas operating as a cushion gas against the hydrogen; and

a third wellbore penetrating the subsurface formation for injecting the CO 2 brine into a saline aquifer forming part of the subsurface formation.

12. The closed-loop hydrogen production system of claim 11 , further comprising a hydrogen separation membrane system arranged within the second wellbore and operable to separate contaminants from the hydrogen.

13. The closed-loop hydrogen production system of claim 11 , wherein the surface processing facility includes equipment designed to undertake a methane reformation process selected from the group consisting of steam methane reforming (SMR), autothermal reforming (ATR), dry reforming (DRM), partial oxidation (POX), pyrolysis, H 2 S Methane reforming, and any combination thereof.

14. A method, comprising:

extracting natural gas from a conventional subsurface formation including a gas reservoir via a first wellbore penetrating the subsurface formation;

processing the natural gas in a surface processing facility and thereby generating hydrogen and a carbon dioxide (CO 2 ) brine;

injecting the CO 2 brine into an aquifer forming part of the subsurface formation via a second wellbore penetrating the subsurface formation;

injecting at least a portion of the hydrogen into the subsurface formation for storage via a third wellbore penetrating the subsurface formation;

maintaining reservoir pressure of the hydrogen injected into the subsurface formation via the natural gas operating as a cushion gas against the hydrogen; and

supporting reservoir pressure of the conventional subsurface formation with the CO 2 brine.

15. The method of claim 14 , wherein processing the natural gas comprises:

generating CO 2 from a methane reforming process; and

mixing the CO 2 with produced water to produce the CO 2 brine.

16. The method of claim 14 , further comprising

extracting the hydrogen from the subsurface formation via the third wellbore using the reservoir pressure maintained by the cushion gas.

17. The method of claim 16 , wherein the cushion gas comprises natural gas remaining in the gas reservoir after the natural gas is extracted from the first wellbore.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2024
From: SAUDI ARAMCO UPSTREAM TECHNOLOGY COMPANY
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 067972/0109 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2024
From: ARAMCO SERVICES COMPANY
To: SAUDI ARAMCO UPSTREAM TECHNOLOGY COMPANY
Reel/Frame 067972/0025 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 9, 2024
From: ATES, HARUN; BOMMAREDDY, SAMPATH K.; OZDEN, SEHMUS
To: ARAMCO SERVICES COMPANY
Reel/Frame 066432/0129 →
Continuity (1)
Related Publication 20250257639A1 · Aug 14, 2025
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