IP Library › Granted Patent US 12,429,785
Granted Patent B2
US 12,429,785 · App. 17/936,088 · Granted Sep 30, 2025

Electrophotographic photosensitive member, process cartridge, and electrophotographic apparatus

Inventors: Shuntaro Watanabe (Kanagawa, JP); Taichi Sato (Shizuoka, JP); Kohei Makisumi (Shizuoka, JP); Masatada Hirota (Shizuoka, JP); Kunihiko Sekido (Shizuoka, JP)
Assignee: CANON KABUSHIKI KAISHA
G03G5/082G03G5/14704G03G21/1814
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Quick Facts
Patent No.
US 12,429,785
App. No.
17/936,088
Granted
Sep 30, 2025
Kind
B2
Abstract

An electrophotographic photosensitive member includes an electroconductive support, a photosensitive layer, and a protection layer The protection layer comprises an electroconductive particle with has a surface containing a titanium oxide and a niobium atom. An atomic concentration ratio of the niobium atom to the titanium atom in the titanium oxide is 0.01 to 0.20, and the electroconductive particle is surface-treated with a compound having a silicon atom. A content ratio of the electroconductive particle in the protection layer is 5 vol % or more and less than 40 vol % with respect to a total volume of the protection layer, and relative concentrations of a plurality of atoms at a surface of the protection layer satisfy specific conditions, as determined by X-ray photoelectron spectroscopy.

Claims (45)

1. An electrophotographic photosensitive member, comprising:

an electroconductive support;

a photosensitive layer; and

a protection layer, the protection layer comprising an electroconductive particle, the electroconductive particle having a surface comprising a titanium oxide containing a niobium atom;

an atomic concentration ratio of the niobium atom to the titanium atom in the titanium oxide being 0.04 to 0.20, and a niobium atom/titanium atom concentration ratio at an inside portion that is 5% of a maximum diameter of the particle from the surface of the particle being at least 2.0 times as high as a niobium atom/titanium atom concentration ratio at a center of the maximum particle diameter in energy-dispersive X-ray spectroscopy (EDS analysis) with a scanning transmission electron microscope (STEM); and

the electroconductive particle being surface-treated with a compound having a silicon atom, wherein

a content ratio of the electroconductive particle in the protection layer is 5 to less than 40 vol % with respect to a total volume of the protection layer, and

0 <d (Ti)≤2.0,

0 <d (Si)≤8.0, and

0.01 ≤d (Ti)/ d (Si)≤1.0

when at a surface of the protection layer, a total of a relative concentration d(C) of a carbon atom, a relative concentration d(O) of an oxygen atom, a relative concentration d(Ti) of the titanium atom, a relative concentration d(Nb) of the niobium atom, and a relative concentration d(Si) of the silicon atom is defined as 100.0 atomic %, as determined by X-ray photoelectron spectroscopy.

2. The electrophotographic photosensitive member according to claim 1 , wherein

11≤log A ≤14,

11≤log B ≤14, and

0≤log ( A/B )≤2.0

when A [Ω·cm] is a volume resistivity of the protection layer under an atmosphere at 23° C. and 50% RH and B [Ω·cm] is a volume resistivity of the protection layer under an atmosphere at 32.5° C. and 80% RH.

3. The electrophotographic photosensitive member according to claim 1 , wherein the electroconductive particle has a number-average particle diameter of 60 to 150 nm.

4. A process cartridge, comprising:

an electrophotographic photosensitive member; and

at least one unit selected from the group consisting of a charging unit, a developing unit and a cleaning unit;

the process cartridge integrally supporting the electrophotographic photosensitive member and the at least one unit, and being detachably attachable onto a main body of an electrophotographic apparatus;

the electrophotographic photosensitive member comprising an electroconductive support, a photosensitive layer and a protection layer;

the protection layer comprising an electroconductive particle, the electroconductive particle having a surface comprising a titanium oxide containing a niobium atom;

an atomic concentration ratio of the niobium atom to the titanium atom in the titanium oxide being 0.04 to 0.20, and a niobium atom/titanium atom concentration ratio at an inside portion that is 5% of a maximum diameter of the particle from the surface of the particle being at least 2.0 times as high as a niobium atom/titanium atom concentration ratio at a center of the maximum particle diameter in energy-dispersive X-ray spectroscopy (EDS analysis) with a scanning transmission electron microscope (STEM); and

the electroconductive particle being surface-treated with a compound having a silicon atom, wherein

a content ratio of the electroconductive particle in the protection layer is 5 to less than 40 vol % with respect to a total volume of the protection layer, and

0 <d (Ti)≤2.0,

0 <d (Si)≤8.0, and

0.01 ≤d (Ti)/ d (Si)≤1.0

when at a surface of the protection layer, a total of a relative concentration d(C) of a carbon atom, a relative concentration d(O) of an oxygen atom, a relative concentration d(Ti) of the titanium atom, a relative concentration d(Nb) of the niobium atom, and a relative concentration d(Si) of the silicon atom is defined as 100.0 atomic %, as determined by X-ray photoelectron spectroscopy.

5. An electrophotographic apparatus, comprising:

an electrophotographic photosensitive member;

a charging unit;

an exposing unit;

a developing unit; and

a transfer unit,

the electrophotographic photosensitive member comprising an electroconductive support, a photosensitive layer and a protection layer;

the protection layer comprising an electroconductive particle, the electroconductive particle having a surface comprising a titanium oxide containing a niobium atom;

an atomic concentration ratio of the niobium atom to the titanium atom in the titanium oxide being 0.04 to 0.20, and a niobium atom/titanium atom concentration ratio at an inside portion that is 5% of a maximum diameter of the particle from the surface of the particle being at least 2.0 times as high as a niobium atom/titanium atom concentration ratio at a center of the maximum particle diameter in energy-dispersive X-ray spectroscopy (EDS analysis) with a scanning transmission electron microscope (STEM); and

the electroconductive particle being surface-treated with a compound having a silicon atom, wherein

a content ratio of the electroconductive particle in the protection layer is 5 to less than 40 vol % with respect to a total volume of the protection layer, and

0 <d (Ti)≤2.0,

0 <d (Si)≤8.0, and

0.01 ≤d (Ti)/ d (Si)≤1.0

when at a surface of the protection layer, a total of a relative concentration d(C) of a carbon atom, a relative concentration d(O) of an oxygen atom, a relative concentration d(Ti) of the titanium atom, a relative concentration d(Nb) of the niobium atom, and a relative concentration d(Si) of the silicon atom is defined as 100.0 atomic %, as determined by X-ray photoelectron spectroscopy.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2022
From: WATANABE, SHUNTARO; SATO, TAICHI; MAKISUMI, KOHEI; HIROTA, MASATADA; SEKIDO, KUNIHIKO
To: CANON KABUSHIKI KAISHA
Reel/Frame 061713/0414 →
Priority Claims (2)
JP 2021-166511 · Oct 8, 2021 · national
JP 2022-141488 · Sep 6, 2022 · national
Continuity (1)
Related Publication 20230115474A1 · Apr 13, 2023
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