IP Library › Granted Patent US 12,431,490
Granted Patent B2
US 12,431,490 · App. 18/301,340 · Granted Sep 30, 2025

Active material, battery, and methods for producing these

Inventors: Kazuhiro Suzuki (Hadano, JP); Jun Yoshida (Mishima, JP)
Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
H01M4/386H01M4/0471H01M4/366
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Quick Facts
Patent No.
US 12,431,490
App. No.
18/301,340
Granted
Sep 30, 2025
Kind
B2
Abstract

A main object of the present disclosure is to provide an active material wherein a volume variation due to charge/discharge is small. The present disclosure achieves the object by providing an active material comprising at least Si and Al, including a silicon clathrate type crystal phase, and a proportion of the Al to a total of the Si and the Al is 0.1 atm % or more and 1 atm % or less.

Claims (15)

1. A method for producing an active material, the method comprising:

a preparing step of preparing a Zintl compound including Na, Si, and Al, and including at least a Zintl phase,

a Na removing step of removing the Na from the Zintl compound, and forming an intermediate including a silicon clathrate type crystal phase, and

an Al removing step, after the Na removing step, of removing the Al from the intermediate so that a proportion of the Al to a total of the Si and the Al is 0.1 atm % or more and 1 atm % or less in the active material,

wherein the active material includes a silicon clathrate II type crystal phase as a main phase.

2. The method for producing an active material according to claim 1 , wherein the preparing step is a step of preparing the Zintl compound by carrying out a heat treatment to a raw material mixture including a Na source, a Si source and an Al source.

3. A method for producing a battery, the method comprising:

an active material producing step of producing an active material by the method for producing an active material according to claim 1 , and

an anode layer forming step of forming an anode layer by using the active material.

4. The method for producing an active material according to claim 1 , wherein a proportion of the Al to a total of the Si and the Al is less than 10 atm % in the Zintl compound.

5. The method for producing an active material according to claim 1 , wherein the active material is represented by Na x (Si, Al) 136 , where 0≤x≤20.

6. The method for producing an active material according to claim 1 ,

wherein a proportion of the Al to a total of the Si and the Al is less than 10 atm % in the Zintl compound, and

the active material includes a void inside a primary particle, and

a void ratio of the void is 2% or more and 15% or less.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 18, 2023
From: SUZUKI, KAZUHIRO; YOSHIDA, JUN
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 063352/0414 →
Priority Claims (1)
JP 2020-098710 · Jun 5, 2020 · national
Continuity (2)
Division 17329480 · May 25, 2021
Related Publication 20230253557A1 · Aug 10, 2023
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