IP Library Granted Patent US 12,431,713
Granted Patent B2
US 12,431,713 · App. 17/989,376 · Granted Sep 30, 2025

Power electronic regulator

Inventors: Madhu Sudhan Chinthavali (Oak Ridge, TN); Michael Starke (Oak Ridge, TN); Radha Krishna Moorthy (Oak Ridge, TN); Steven Campbell (Oak Ridge, TN)
Assignee: UT-Battelle, LLC
H02J3/381H02B1/00H02J1/084H02J1/14H02J3/06H02J3/16H02J2203/20
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Quick Facts
Patent No.
US 12,431,713
App. No.
17/989,376
Granted
Sep 30, 2025
Kind
B2
Abstract

A hierarchical approach is provided to integrate functions and components into the various systems and subsystems within a distribution network, including standardization of modular and scalable power electronics power blocks with embedded diagnostics and prognostics.

Claims (41)

1. A solid-state power substation (SSPS) system comprising:

a plurality of smart universal power electronic regulators (SUPERs), each SUPER comprising an intelligent power stage (IPS) operable to control power transferred through the SUPER from a power input to a power output, the plurality of SUPERs including multiple SUPERs each configured according to one of a plurality of converter classes;

wherein the plurality of converter classes includes a DC load interface (DCLI) and an AC load interface (ACLI);

a first level controller communicatively coupled to each of the plurality of SUPERs, the first level controller configured to transmit and receive communications to each of the plurality of SUPERs, the first level controller operable to transmit SUPER constraints to each of the plurality of SUPERs;

a feeder operable to supply or receive power from a SUPER of the plurality of SUPERS;

wherein each of the plurality of SUPERs is configured to control a characteristic of the power transferred from the power input to the power output based on the SUPER constraints received from the first level controller;

wherein each of the plurality of SUPERs includes a controller operable to transmit and receive communications from the first level controller, wherein the controller of each of the plurality of SUPERs is operable to receive IPS health information from the IPS, wherein the controller of each of the plurality of SUPERs is operable to transmit sensor information and health information to the first level controller, wherein the health information transmitted from the controller to the first level controller is based on the IPS health information received by the controller from the IPS;

a second level controller communicatively coupled with the first level controller along with at least one additional first level controller, the second level controller configured to receive information from the first level controller pertaining to distribution of power to the plurality of SUPERs under control of the first level controller and additional information pertaining to distribution of power to a second plurality of SUPERs under control of the at least one additional first level controller, wherein the second level controller is operable to supply command information to direct the first level controller and the at least one additional first level controller to coordinate optimal power distribution relative to both the plurality of SUPERs under control of the first level controller and the second plurality of SUPERs under control of the at least one additional first level controller; and

wherein the first level controller is operable to determine the SUPER constraints for each of the plurality of SUPERs based on the sensor information and the health information received from each of the plurality of SUPERs and the command information received from the second level controller, wherein the SUPER constraints are determined so that power transmission to and/or from each of the plurality of SUPERs is coordinated in aggregate by the first level controller for optimization of power distribution across the plurality of SUPERs under control of the first level controller and the second plurality of SUPERs.

2. The SSPS system of claim 1 wherein the plurality of converter classes includes an AC source interface (ACSI) and a DC source interface (DCSI).

3. The SSPS system of claim 2 wherein the plurality of converter classes includes a grid interface (GI).

4. The SSPS system of claim 1 wherein the IPS is operable to receive DC power at the power input and to generate AC power at the power output.

5. The SSPS system of claim 4 wherein the AC power is single-phase or three-phase power.

6. The SSPS system of claim 1 wherein the controller is operable to direct power regulation and control modes for apparent power and reactive power with respect to fundamental and n th component harmonics.

7. The SSPS system of claim 1 wherein the IPS is configured to transfer power from the power input to the power output according to IPS constraints received from the controller, wherein the controller determines the IPS constraints based on the SUPER constraints.

8. The SSPS system of claim 1 wherein the IPS is configured to communicate IPS sensor information to the controller, and wherein the controller is configured to determine the sensor information based on the IPS sensor information, wherein the IPS sensor information includes at least one of current, voltage, junction temperature for a semiconductor device, and health information for one or more components of the IPS.

9. The SSPS system of claim 1 wherein, based on the SUPER constraints received from the first level controller, the controller is configured to direct operation of the IPS to control voltage, current, phase, and balancing.

10. The SSPS system of claim 1 , wherein the SUPER includes a communication control protection and synchronization architecture to coordinate components of the SUPER including the IPS, and wherein the first and second level controllers communicate with the controller of the SUPER via a separate communication architecture.

11. The SSPS system of claim 1 , wherein the health information includes one or more of on-state resistance, junction temperature, and gate leakage current.

12. The SSPS system of claim 1 , wherein the SUPER includes a plurality of IPSs, wherein the SUPER is configured to transmit IPS control information to the each of the plurality of IPSs to affect operation of each of the plurality of IPSs.

13. A solid-state power substation (SSPS) system for a power distribution system, the SSPS system comprising:

a plurality of smart universal power electronic regulators (SUPERs), each SUPER including an intelligent power stage (IPS) operable to control power transferred through the SUPER from a power input to a power output, the plurality of SUPERs including multiple SUPERs each configured according to one of a plurality of converter classes, the plurality of SUPERs including a standardized input interface and a standardized output interface for all of the plurality of converter classes;

wherein the plurality of converter classes includes a DC load interface (DCLI) and an AC load interface (ACLI);

a first level controller communicatively coupled to each of the plurality of SUPERs, the first level controller configured to transmit and receive communications to each of the plurality of SUPERs, the first level controller operable to transmit SUPER constraints to each of the plurality of SUPERS;

wherein each of the plurality of SUPERs is configured to control a characteristic of the power transferred from the power input to the power output in accordance with commands received via the standardized input interface and based on the SUPER constraints received from the first level controller;

wherein each of the plurality of SUPERs includes a controller operable to transmit and receive communications from the first level controller, wherein the controller of each of the plurality of SUPERs is operable to receive IPS health information from the IPS, wherein the controller of each of the plurality of SUPERs is operable to transmit sensor information and health information to the first level controller in accordance with the standardized output interface, wherein the health information transmitted from the controller to the first level controller is based on the IPS health information received by the controller from the IPS;

a second level controller communicatively coupled with the first level controller along with at least one additional first level controller, the second level controller configured to receive information from the first level controller pertaining to distribution of power to the plurality of SUPERs under control of the first level controller and additional information pertaining to distribution of power to a second plurality of SUPERs under control of the at least one additional first level controller, wherein the second level controller is operable to supply command information to direct the first level controller and the at least one additional first level controller to coordinate optimal power distribution relative to both the plurality of SUPERs under control of the first level controller and the second plurality of SUPERs under control of the at least one additional first level controller; and

wherein the first level controller is operable to determine the SUPER constraints for each of the plurality of SUPERs based on the sensor information received from each of the plurality of SUPERs and the command information received from the second level controller, wherein the SUPER constraints are determined so that power transmission to and/or from each of the plurality of SUPERs is coordinated in aggregate by the first level controller for optimization of power distribution across the plurality of SUPERs under control of the first level controller and the second plurality of SUPERs.

14. The SSPS system of claim 13 wherein the controller includes the standardized input interface, and wherein the controller is configured to operate based on the commands received via the standardized input interface.

15. The SSPS system of claim 13 wherein the controller includes the standardized output interface, and wherein the first level controller is standardized to receive sensor information according to the standardized output interface from the plurality of SUPERs.

16. The SSPS system of claim 13 wherein the plurality of converter classes includes an AC source interface (ACSI) and a DC source interface (DCSI).

17. The SSPS system of claim 16 wherein the plurality of converter classes includes a grid interface (GI).

18. The SSPS system of claim 13 wherein the IPS is operable to receive DC power at the power input and to generate AC power at the power output.

19. The SSPS system of claim 18 wherein the AC power is single-phase or three-phase power.

20. The SSPS system of claim 13 wherein the controller is operable to direct power regulation and control modes for apparent power and reactive power.

21. The SSPS system of claim 13 wherein the IPS is configured to transfer power from the power input to the power output according to IPS constraints received from the controller, wherein the controller determines the IPS constraints based on the SUPER constraints.

22. The SSPS system of claim 13 wherein the IPS is configured to communicate IPS sensor information to the controller, and wherein the controller is configured to determine the sensor information based on the IPS sensor information.

23. The SSPS system of claim 13 wherein, based on the SUPER constraints received from the first level controller, the controller is configured to direct operation of the IPS to control voltage, current, phase, and balancing.

24. The SSPS system of claim 13 , wherein the health information includes one or more of on-state resistance, junction temperature, and gate leakage current.

25. The SSPS system of claim 13 , wherein the SUPER includes a plurality of IPSs, wherein the SUPER is configured to transmit IPS control information to the each of the plurality of IPSs to affect operation of each of the plurality of IPSs.

26. The SSPS system of claim 13 , wherein the SUPER includes a communication control protection and synchronization architecture to coordinate components of the SUPER including the IPS, and wherein the first and second level controllers communicate with the controller of the SUPER via a separate communication architecture.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2024
From: CHINTHAVALI, MADHU SUDHAN; STARKE, MICHAEL; MOORTHY, RADHA KRISHNA; CAMPBELL, STEVEN
To: UT-BATTELLE, LLC
Reel/Frame 068691/0816 →
CONFIRMATORY LICENSE Recorded Feb 27, 2023
From: UT-BATTELLE, LLC
To: U. S. DEPARTMENT OF ENERGY
Reel/Frame 062810/0011 →
Continuity (4)
Provisional Application 63280159 · Nov 17, 2021
Provisional Application 63280160 · Nov 17, 2021
Provisional Application 63280158 · Nov 17, 2021
Related Publication 20230155389A1 · May 18, 2023
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